Product Description
Product Description
KASIN intermediate carrier chains operate in the most corrosive conditions brought about by continous operation in raw sugar juice.As a consquence chains employ corrosion resistant materials . The swivel attachments allows for self allignment of the strands during operation compensating for anymismatch.
Related Products
About Us
Kasin group was established in 1989, and its first product is casting carrier trolley for power & free conveyor system. In 1995, CHINAMFG purchased HangZhou Guoping Forging Factory (LYGP), a marketer of forging bolts & nuts to power & free line market in china. With this acquisition, CHINAMFG positioned itself as 1 of major parts suppliers of monorail and power & free conveyor system in china.
In 2
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Pitch: | 101.60mm |
| Roller Dia: | 50.80mm |
| Samples: |
US$ 100/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can engineering chains be repaired or must they be completely replaced?
Unlike some other components, engineering chains are generally not designed to be repaired. Once an engineering chain shows signs of wear, damage, or elongation, it is recommended to replace the entire chain rather than attempting repairs. Here are the reasons why engineering chains are typically replaced instead of repaired:
1. Safety Concerns: Engineering chains are critical components in industrial applications, often responsible for transmitting high loads and operating at high speeds. If a chain fails due to a repair that was not performed correctly, it can lead to serious safety hazards and potential accidents.
2. Complex Design: Engineering chains have a complex design with various components, including pins, rollers, bushings, and plates. Repairing these components and restoring them to their original specifications is difficult and may not guarantee the same level of performance and reliability as a new chain.
3. Cost-Effectiveness: In many cases, repairing an engineering chain can be more costly and time-consuming than simply replacing it. Additionally, a repaired chain may have a shorter service life, leading to more frequent replacements in the future.
4. System Integrity: Engineering chains work as part of a larger system, engaging with sprockets and other components. If a repaired chain does not fit perfectly within the system, it can cause misalignment, premature wear, and reduced performance.
5. Manufacturer Recommendations: Chain manufacturers usually recommend replacing the entire chain when it shows signs of wear or elongation. Following these recommendations ensures that the system operates as intended and maintains its reliability.
Considering the critical role of engineering chains in various industrial applications, it is best to prioritize safety, reliability, and system performance by replacing worn or damaged chains with new ones. Regular maintenance, proper lubrication, and timely replacements will help extend the service life of the engineering chains and contribute to the overall efficiency of the machinery and equipment.
What are the benefits of using an engineering chain over other power transmission methods?
Engineering chains offer several advantages over other power transmission methods, making them a preferred choice in various industrial applications:
- High Strength: Engineering chains are designed to handle heavy loads and high torque, making them suitable for demanding applications that require robust and reliable power transmission.
- Wide Range of Sizes: These chains are available in a wide range of sizes and configurations, allowing for flexibility in design and accommodating various application requirements.
- Durable and Long-Lasting: When properly maintained, engineering chains have a long service life, reducing the need for frequent replacements and minimizing downtime in industrial operations.
- Adaptable to Harsh Environments: Engineering chains are capable of operating in harsh conditions, including dusty, dirty, or corrosive environments, without compromising their performance.
- Shock Load Resistance: The design of engineering chains allows them to handle sudden impact forces and shock loads, which can occur in certain industrial processes.
- Cost-Effective: Engineering chains often provide a cost-effective solution for power transmission compared to other methods, especially in high-load applications.
- Simple Installation: With proper alignment and tensioning, engineering chains are relatively easy to install, reducing installation time and labor costs.
- Bi-Directional Power Transmission: Engineering chains can transmit power in both forward and reverse directions, making them suitable for applications requiring bidirectional motion.
- Low Maintenance: Regular maintenance, such as lubrication and inspection, can keep engineering chains in good working condition, reducing overall maintenance costs.
- Reduction of Noise and Vibration: When adequately lubricated and aligned, engineering chains can operate quietly and with minimal vibration, contributing to a more comfortable and safer working environment.
Despite their many advantages, it’s essential to consider the specific requirements of each application before selecting an engineering chain. Factors such as load capacity, speed, environmental conditions, and space constraints should be taken into account to ensure the chain’s optimal performance and longevity.
In summary, engineering chains are a versatile and reliable power transmission method, offering a range of benefits that make them well-suited for use in various industrial settings.
What is an engineering chain and what are its uses in various industries?
An engineering chain, also known as an industrial chain, is a type of power transmission chain widely used in various industries for transmitting mechanical power between two or more rotating shafts. It consists of a series of interconnected links that form a flexible and durable mechanism capable of handling heavy loads and harsh operating conditions. Here are its uses in different industries:
1. Manufacturing Industry:
In the manufacturing sector, engineering chains are employed in conveyor systems for material handling, assembly lines, and automated production processes. They facilitate the movement of raw materials, workpieces, and finished products efficiently, streamlining production and reducing manual labor.
2. Automotive Industry:
Automotive manufacturing relies heavily on engineering chains for conveying car parts during assembly. From the production of engines to body assembly, these chains ensure a smooth and continuous flow of components through the manufacturing process.
3. Agriculture and Farming:
In the agricultural sector, engineering chains are used in machinery such as tractors and combine harvesters. They facilitate power transmission from the engine to different agricultural implements, enabling various tasks like plowing, seeding, and harvesting.
4. Construction and Mining:
Construction equipment and mining machinery utilize engineering chains for heavy-duty power transmission. These chains are suitable for harsh environments and high-load applications, making them ideal for conveying construction materials and excavating operations.
5. Oil and Gas Industry:
In the oil and gas sector, engineering chains are utilized in drilling rigs and oil extraction equipment. They assist in the rotation of drill bits and the transfer of power within complex drilling systems.
6. Food and Beverage Industry:
Engineering chains find applications in food processing and beverage manufacturing, where they are used in conveyor systems for handling ingredients, packaging, and bottling processes. Specialized food-grade chains are designed to meet strict hygiene standards.
7. Material Handling:
Across various industries, engineering chains are widely employed in material handling systems, including overhead cranes, hoists, and elevators. They ensure smooth and efficient movement of heavy loads in warehouses, distribution centers, and manufacturing facilities.
8. Pulp and Paper Industry:
In the pulp and paper industry, engineering chains are used in paper processing machines, pulp digesters, and paper converting equipment. They contribute to the continuous flow of paper products during manufacturing.
9. Renewable Energy:
In the renewable energy sector, engineering chains are utilized in wind turbines and solar tracking systems. They assist in adjusting the position of solar panels and wind turbine blades to optimize energy capture.
10. Power Generation:
In power plants, engineering chains are used in various equipment, including conveyor systems for transporting fuel and ash, as well as in boiler feed systems and other power generation processes.
11. Water and Wastewater Treatment:
Engineering chains are employed in water treatment plants for sludge dewatering and in wastewater treatment plants for handling sludge and screenings.
12. Textile Industry:
In textile machinery, engineering chains assist in the production process, including spinning, weaving, and fabric handling.
13. Printing Industry:
In printing presses, engineering chains facilitate the smooth movement of paper during the printing process.
14. Packaging Industry:
Engineering chains are utilized in packaging machinery for handling boxes, cartons, and other packaging materials.
Overall, engineering chains are versatile components that play a crucial role in various industries for power transmission and material handling applications. They provide reliability, durability, and efficiency, making them an essential part of modern industrial processes.
editor by CX 2024-05-09
China wholesaler Alloy Steel Material Engineering Industrial Transmission Conveyor Roller Chain
Product Description
Alloy Steel Material Engineering Industrial Transmission Conveyor Roller Chain
Product Description
1. Material: Alloy steel & Stainless steel
2. Surface treatment: Shot peening / Zinc-plated / Nickel-plated / Dacromet-plated
3. Characteristic: Chain plate hole finally passed ball extrusion to ensure maximum fatigue resistance, parts of shot peening treatment makes the chain and the sleeve has a higher fatigue strength.
| Materials Available | 1. Stainless Steel: SS304, SS316, etc |
| 2. Alloy Steel: 45Mn, 42CrMo, etc | |
| 3. OEM according to your request | |
| Surface Treatment | Shot peening, Polishing, Oxygenation, Blackening, Zinc-plated, Nickel-plated, Anodized, etc. |
| Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
| Application | Agricultural machine |
| Design criterion | ISO DIN ANSI & Customer’s Drawing |
| Size | Customer’s Drawing & ISO standard |
| Package | Wooden Case / Container and pallet, or made-to-order |
| Certificate | ISO9001: 2008 |
| Advantage | First quality, best service, competitive price, fast delivery |
| Delivery Time | 20 days for samples. 45 days for official order. |
Detailed Photos
View more products,please click here…
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy/Carbon Steel |
|---|---|
| Sample: | for Free |
| Transport Package: | Plastic Bag+Carton Box+Plywood Case |
| Specification: | S55K1, S62A2K1 |
| Trademark: | made-to-order |
| Origin: | China |
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can engineering chains be used in agricultural machinery and equipment?
Yes, engineering chains are commonly used in various agricultural machinery and equipment applications. Their robust design and ability to handle heavy loads make them well-suited for the demanding and often harsh conditions in the agricultural industry. Here are some examples of how engineering chains are used in agriculture:
- Combine Harvesters: Engineering chains are utilized in combine harvesters to drive components like the cutter head, reel, and auger. These chains are essential for efficient harvesting and grain collection.
- Tractors: In tractors, engineering chains are employed in power take-off (PTO) systems to transfer power from the engine to different agricultural implements, such as plows, mowers, and tillers.
- Balers: Engineering chains are used in balers to compress and bind crops into bales, facilitating easy storage and transport.
- Seeders and Planters: These machines use engineering chains to distribute seeds or plants evenly in the field, ensuring proper crop spacing and optimal growth.
- Grain Handling Equipment: Engineering chains are integral in grain handling equipment, including bucket elevators, grain conveyors, and grain elevators, facilitating the efficient movement and storage of harvested crops.
The agricultural environment can be challenging, with factors such as dust, debris, and varying weather conditions. Engineering chains used in agricultural machinery are often designed with additional protection against contaminants and corrosion to ensure reliable performance over extended periods.
When selecting engineering chains for agricultural applications, it’s essential to consider factors like load capacity, environmental conditions, maintenance requirements, and the specific needs of each machine. Regular inspection and proper lubrication are crucial to maintain the chains’ performance and extend their service life in agricultural machinery.
How do engineering chains handle reverse motion or anti-reverse requirements?
Engineering chains are designed to handle reverse motion or anti-reverse requirements in certain applications. This capability is essential in situations where the load or the machinery needs to move back and forth. Here’s how engineering chains achieve this:
1. Tooth Shape: Many engineering chains, such as roller chains or silent chains, feature a specific tooth shape on the sprockets. The tooth profile is designed to engage the chain rollers or links in one direction, allowing smooth motion, while preventing engagement in the reverse direction, effectively acting as an anti-reverse mechanism.
2. One-Way Clutches: Some engineering chain applications may incorporate one-way clutches or overrunning clutches. These devices allow the chain and sprockets to engage and transmit power in one direction, while freewheeling or disengaging in the opposite direction, preventing reverse motion.
3. Ratcheting Mechanisms: In certain engineering chain systems, ratcheting mechanisms are employed to allow forward motion and prevent backward movement. These mechanisms consist of pawls and teeth that engage in one direction and disengage in the reverse direction, effectively providing an anti-reverse function.
4. Backstop Clutches: Backstop clutches are used to prevent reverse motion in specific engineering chain applications. These clutches allow the chain to engage and transmit power in one direction, while locking and preventing motion in the reverse direction.
5. Tensioning Devices: Proper tensioning of the engineering chain can also play a role in preventing reverse motion. Adequate tension helps keep the chain engaged with the sprockets in the desired direction, reducing the risk of slipping or backdriving.
6. Design and Orientation: Engineers can design the system in a way that naturally discourages reverse motion. For example, the layout of the chain path and the arrangement of sprockets can make it less likely for the chain to move in the opposite direction.
By using these methods and incorporating suitable components, engineering chains can effectively handle reverse motion or anti-reverse requirements, ensuring the safe and reliable operation of machinery in applications where back-and-forth motion is necessary.
Can engineering chains be used in high-speed applications?
Yes, engineering chains can be used in high-speed applications, but their suitability depends on various factors. While some engineering chains are designed to handle high-speed operation, others may not be suitable for such applications. Here are some considerations:
1. Chain Type: Different types of engineering chains have varying capabilities when it comes to high-speed operation. For example, roller chains are commonly used in industrial applications and can handle moderate to high speeds efficiently. On the other hand, conveyor chains or specialty chains may have limitations on speed due to their design and intended use.
2. Manufacturer Specifications: Check the manufacturer’s specifications and recommendations for the engineering chain you plan to use. Manufacturers often provide maximum allowable speeds for their chains based on factors such as chain size, material, and construction.
3. Lubrication and Maintenance: Proper lubrication and maintenance are critical for high-speed applications. Adequate lubrication reduces friction and wear, allowing the chain to operate smoothly at higher speeds. Regular maintenance ensures that the chain remains in good condition and minimizes the risk of unexpected failures.
4. Load and Tension: High-speed applications can place additional loads and tension on the engineering chain. It is essential to ensure that the chain can handle the increased loads and tension without stretching excessively or experiencing premature wear.
5. Environmental Conditions: Consider the environmental factors that may affect the chain’s performance at high speeds. Temperature, humidity, and the presence of contaminants can impact the chain’s wear and durability.
6. Safety Considerations: High-speed applications require careful consideration of safety measures. Ensure that all safety guidelines and regulations are followed to prevent accidents or injuries resulting from chain failure.
In summary, engineering chains can be used in high-speed applications, but it is essential to select the appropriate chain type and ensure proper maintenance and lubrication. Consulting with chain manufacturers or experts can help you determine the most suitable engineering chain for your specific high-speed application, ensuring safe and reliable operation.
editor by CX 2024-05-07
China best Ss800–A42 (B) Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains
Product Description
Product Description
KASIN intermediate carrier chains operate in the most corrosive conditions brought about by continous operation in raw sugar juice.As a consquence chains employ corrosion resistant materials . The swivel attachments allows for self allignment of the strands during operation compensating for anymismatch.
Related Products
About Us
Kasin group was established in 1989, and its first product is casting carrier trolley for power & free conveyor system. In 1995, CHINAMFG purchased HangZhou Guoping Forging Factory (LYGP), a marketer of forging bolts & nuts to power & free line market in china. With this acquisition, CHINAMFG positioned itself as 1 of major parts suppliers of monorail and power & free conveyor system in china.
In 2
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Pitch: | 203.20mm |
| Roller Dia: | 89.00mm |
| Samples: |
US$ 100/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do engineering chains compare to other types of chains in terms of efficiency?
Engineering chains are known for their high efficiency in power transmission compared to some other types of chains. Their efficiency can be attributed to several factors:
- Minimal Friction: Engineering chains are designed with precision rollers and bushings, which reduces friction between the chain’s components. This results in less energy loss during power transmission.
- High-Quality Materials: These chains are typically made from high-quality materials, such as alloy steel, which ensures durability and minimal elongation under heavy loads. This material choice helps maintain efficiency over extended periods of use.
- Precise Manufacturing: Engineering chains are manufactured with tight tolerances and precise engineering, ensuring consistent performance and smooth operation. This precision minimizes energy losses due to chain misalignment or uneven loading.
- Optimized Design: The design of engineering chains takes into account the specific requirements of power transmission, making them well-suited for their intended applications. This optimized design contributes to their overall efficiency.
- Proper Lubrication: Regular and proper lubrication of engineering chains is essential to maintain their efficiency. Adequate lubrication reduces friction and wear, optimizing power transfer efficiency.
Compared to some other types of chains, such as standard roller chains, engineering chains may offer higher efficiency due to their advanced design and manufacturing processes. However, the choice of chain type depends on the specific application requirements, load conditions, operating environment, and other factors.
In certain applications, other power transmission methods like belts or gears might be preferred over chains, based on factors such as noise level, space constraints, and maintenance considerations. Each power transmission method has its advantages and limitations, and selecting the most suitable option requires careful consideration of the application’s needs.
How do engineering chains handle angular misalignment between sprockets?
Engineering chains are designed to handle a certain degree of angular misalignment between sprockets. Angular misalignment occurs when the rotational axes of the driving and driven sprockets are not perfectly parallel, leading to an angle between them. While it is essential to minimize misalignment to prevent excessive wear and premature failure, some level of misalignment tolerance is built into engineering chains to accommodate real-world installation variations.
When angular misalignment exists, the chain’s side plates and rollers are designed to articulate and adjust to the varying angles between the sprockets. This flexibility allows the chain to smoothly engage and disengage from the sprocket teeth without binding or jamming. However, it’s important to note that excessive misalignment can still cause accelerated wear, noise, and reduced efficiency in the chain drive system.
To ensure optimal performance and longevity, it is recommended to keep angular misalignment within the manufacturer’s specified limits. These limits can vary depending on the chain size, type, and application. When installing an engineering chain, it’s crucial to align the sprockets as accurately as possible and use alignment tools if necessary.
In applications where angular misalignment is unavoidable, special chain types or accessories, such as chain tensioners or idler sprockets, can be used to help compensate for the misalignment and improve overall system performance.
In summary, engineering chains are designed to handle a certain degree of angular misalignment between sprockets, but it is essential to follow the manufacturer’s guidelines and maintain proper alignment to ensure reliable and efficient operation of the chain drive system.
What are the advantages of using an engineering chain in industrial applications?
Engineering chains offer several advantages that make them highly suitable for a wide range of industrial applications:
- Robust and Durable: Engineering chains are built to withstand heavy loads, harsh environmental conditions, and abrasive materials commonly found in industrial settings. Their robust construction ensures long-lasting performance and reduces the frequency of replacements, contributing to cost-effectiveness.
- Versatility: With various types and configurations available, engineering chains are highly versatile. They can be adapted to a wide array of applications, such as material handling, conveyor systems, bucket elevators, and more. Different attachments and accessories further enhance their adaptability for specific tasks.
- Specialized Variants: The market offers a diverse selection of engineering chains with specialty variants designed for specific industries. Whether it’s mining, agriculture, automotive, or food processing, there is likely an engineering chain optimized for the unique demands of each application.
- High Load Capacity: Engineering chains are capable of handling heavy loads, making them suitable for heavy machinery, lifting equipment, and other industrial applications requiring substantial power transmission capabilities.
- Efficient Power Transmission: The design of engineering chains ensures smooth and efficient power transmission, reducing energy losses and improving overall system performance.
- Attachments and Accessories: Many engineering chains come with pre-installed or customizable attachments that enable them to perform specialized tasks. These attachments can include slats, buckets, rollers, and other components, enhancing their ability to carry, grip, or convey materials as needed.
- Reliable Performance: Due to their robust design and precise engineering, these chains provide reliable and consistent performance even under challenging conditions, contributing to increased productivity and reduced downtime.
- Wide Range of Materials: Engineering chains can be manufactured from various materials, including carbon steel, stainless steel, and plastic, allowing for compatibility with different operating environments and industries.
- Cost-Effective Solutions: Despite their higher initial cost compared to standard roller chains, engineering chains often prove to be cost-effective in the long run due to their extended service life and reduced maintenance needs.
In summary, engineering chains offer durability, versatility, and specialized features that make them an excellent choice for industrial applications where reliable and efficient power transmission is essential. Their ability to handle heavy loads, varied environments, and specific tasks sets them apart as a valuable component in numerous industrial processes.
editor by CX 2024-05-02
China manufacturer Wholesale Fv Series Conveyor Chain Construction Engineering Conveyor Roller Chain
Product Description
Product Description
Product Parameters
| Standard | GB, ISO, ANSI, DIN |
| Type | Standard A and standard B precision roller chain, conveyor chain; |
| special chain with accessories, welding chain, leaf chain and sprocket | |
| ANSI chain No. | 40,50,60,80,100,120,140,160,180,200,240; |
| C40,C50,C60,C80,C100,C120,C140,C160; | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A; |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A; | |
| Application | Food processing, pharmaceutical and chemical industries, electronics, machinery; |
| household appliances, automotive manufacturing, metallurgy, sewage treatment | |
| Series | A series,B series |
More Products
Advantage
Certifications
DETAILS ABOUT CHINAMFG CHAIN
Exhibition
Workshop
Application
Packaging Details
Shipping
FAQ
1. Are you manufacturer or trade Company?
We are a factory founded in 1997 with trade team for international service.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 45 days during new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with the maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged for by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can engineering chains be used for power transmission in mining equipment?
Yes, engineering chains are commonly used for power transmission in various mining equipment applications. Mining operations involve heavy-duty machinery that requires robust and reliable power transmission systems to handle the demanding conditions and loads. Engineering chains are well-suited for these challenging environments due to their strength, durability, and versatility.
In mining equipment, engineering chains are used in various applications, including:
- Conveyors: Mining conveyors transport raw materials and ores over long distances, and engineering chains play a crucial role in driving these conveyors and ensuring smooth material flow.
- Bucket Elevators: Bucket elevators are used to vertically lift and transfer materials, and engineering chains provide the power transmission required for their operation.
- Crushers and Pulverizers: Engineering chains are used to drive crushers and pulverizers, which reduce the size of mined materials for further processing.
- Draglines and Excavators: These large mining machines use engineering chains to power their movement and operation.
- Stackers and Reclaimers: These machines stack and reclaim bulk materials in storage yards, and engineering chains facilitate their movement and positioning.
Engineering chains are preferred in mining applications because they can withstand heavy loads, shock loads, and harsh environmental conditions commonly found in mining operations. Additionally, engineering chains are available in various sizes, pitches, and configurations, making them adaptable to different mining equipment designs and requirements.
To ensure reliable performance, it is essential to select the appropriate type and size of engineering chain for each specific mining equipment application. Regular maintenance and proper lubrication are also critical to extend the chain’s service life and minimize downtime in mining operations.
Can engineering chains be used in vertical lifting applications?
Yes, engineering chains can be used in vertical lifting applications, and they are commonly employed in various industries for this purpose. Vertical lifting applications require a reliable and robust power transmission solution, and engineering chains are well-suited to meet these demands.
1. High Load Capacity: Engineering chains are designed to handle heavy loads, making them suitable for vertical lifting applications where substantial weights need to be lifted and moved.
2. Safety Features: Many engineering chains used in lifting applications are designed with safety features, such as chain guides or guards, to prevent the chain from derailing or jumping off the sprockets during operation.
3. Controlled Motion: Engineering chains offer precise control over the lifting motion, which is crucial for vertical lifting tasks that require accuracy and stability.
4. Reliability: In vertical lifting applications, the chain must operate consistently and reliably to ensure the safety of workers and equipment. Engineering chains are known for their durability and long service life, making them a dependable choice for such critical tasks.
5. Customization: Engineering chains can be customized to fit specific vertical lifting applications. Different chain types, sizes, and attachments can be chosen to optimize performance and efficiency for a particular lifting task.
6. Lubrication: Proper lubrication is essential for engineering chains used in vertical lifting applications to minimize friction and wear, ensuring smooth and efficient operation.
7. Compliance: Depending on the industry and application, engineering chains may need to comply with specific safety standards and regulations, such as ISO or ANSI standards.
Overall, engineering chains are a reliable and versatile option for vertical lifting applications, providing the necessary strength, control, and safety required for lifting heavy loads with precision and efficiency.
What are the maintenance requirements for engineering chains?
Maintaining engineering chains is essential to ensure their longevity, reliable performance, and safe operation in industrial applications. The following are key maintenance requirements for engineering chains:
1. Regular Inspection: Conduct routine visual inspections of the chain to check for signs of wear, corrosion, or damage. Look for elongation, bent or broken links, and worn sprocket engagement areas.
2. Lubrication: Proper and timely lubrication is crucial for reducing friction and wear between chain components. Lubricate the chain using a suitable lubricant as recommended by the manufacturer.
3. Tension Adjustment: Check and adjust the chain’s tension regularly to maintain the correct amount of slack. Proper tension ensures efficient power transmission and minimizes stress on the chain and sprockets.
4. Cleaning: Keep the chain clean and free from debris, dirt, and contaminants that may accelerate wear and corrosion. Use appropriate cleaning methods and solutions that do not damage the chain’s surface.
5. Replace Worn Components: Replace any worn or damaged components, such as chain links or sprockets, promptly to prevent further damage and potential chain failure.
6. Avoid Overloading: Do not subject the engineering chain to loads exceeding its capacity. Overloading can lead to premature wear and failure.
7. Environmental Considerations: Consider the environment in which the chain operates. In corrosive or harsh environments, choose chains with appropriate coatings or materials to resist corrosion.
8. Follow Manufacturer’s Recommendations: Adhere to the manufacturer’s maintenance guidelines and recommended service intervals specific to the engineering chain model and application.
9. Training and Safety: Ensure that personnel handling the chain are properly trained in maintenance procedures and safety protocols.
10. Record Keeping: Maintain detailed records of maintenance activities, inspections, and replacements to track the chain’s condition and performance over time.
By following these maintenance requirements, industrial operators can extend the life of engineering chains, prevent unplanned downtime, and ensure safe and efficient operation in their respective applications.
editor by CX 2024-04-30
China Good quality S Type Engineering High Precision Industrial Transmission Conveyor Roller Chain
Product Description
S Type Engineering High Precision Industrial Transmission Conveyor Roller Chain
Product Description
1. Material: Alloy steel & Stainless steel
2. Surface treatment: Shot peening / Zinc-plated / Nickel-plated / Dacromet-plated
3. Characteristic: Chain plate hole finally passed ball extrusion to ensure maximum fatigue resistance, parts of shot peening treatment makes the chain and the sleeve has a higher fatigue strength.
| Materials Available | 1. Stainless Steel: SS304, SS316, etc |
| 2. Alloy Steel: 45Mn, 42CrMo, etc | |
| 3. OEM according to your request | |
| Surface Treatment | Shot peening, Polishing, Oxygenation, Blackening, Zinc-plated, Nickel-plated, Anodized, etc. |
| Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
| Application | Agricultural machine |
| Design criterion | ISO DIN ANSI & Customer’s Drawing |
| Size | Customer’s Drawing & ISO standard |
| Package | Wooden Case / Container and pallet, or made-to-order |
| Certificate | ISO9001: 2008 |
| Advantage | First quality, best service, competitive price, fast delivery |
| Delivery Time | 20 days for samples. 45 days for official order. |
Detailed Photos
View more products,please click here…
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy/Carbon Steel |
|---|---|
| Sample: | for Free |
| Transport Package: | Plastic Bag+Carton Box+Plywood Case |
| Specification: | S55K1, S62A2K1 |
| Trademark: | made-to-order |
| Origin: | China |
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the signs of wear and when should an engineering chain be replaced?
Identifying signs of wear in an engineering chain is crucial for maintaining the system’s reliability and preventing unexpected failures. Here are some common signs of wear in an engineering chain that indicate it may need replacement:
1. Elongation: Over time, chains can elongate due to wear on the pins and bushings. Measure the chain’s pitch (center-to-center distance between pins) and compare it to the original pitch. If the elongation exceeds the manufacturer’s recommended limit, it’s time to replace the chain.
2. Chain Stretch: Chain stretch occurs when the chain has excessive play or slack when engaged with the sprockets. This can result from elongation and may lead to a loss of accuracy in the system’s operation.
3. Increased Noise: Excessive wear can cause the chain to produce more noise during operation. If you notice a significant increase in chain noise, it may indicate wear or inadequate lubrication.
4. Chain Damage: Inspect the chain for signs of damage, such as bent or broken links, cracked plates, or damaged rollers. Damaged components compromise the chain’s integrity and can lead to failure.
5. Rust and Corrosion: Chains used in corrosive environments may show signs of rust and corrosion. Corroded components can weaken the chain and reduce its load-carrying capacity.
6. Frequent Maintenance and Repairs: If you find yourself frequently performing maintenance and repairs on the chain, it may be an indication that it is nearing the end of its service life.
7. Chain Misalignment: Excessive wear can cause the chain to misalign with the sprockets, leading to uneven wear patterns on the chain components.
8. Loss of Tension: In applications where tension is crucial for proper chain engagement, a loss of tension could indicate wear or elongation.
9. Reduced Performance: If the system’s performance, such as speed or accuracy, is noticeably reduced, it could be due to chain wear affecting the overall functionality.
10. Maintenance Records: Keep detailed records of the chain’s maintenance and service life. Regularly inspect the chain and refer to maintenance records to determine if it has reached its recommended replacement interval.
When you observe any of these signs of wear, it’s important to replace the engineering chain promptly. Continuing to use a worn or damaged chain can lead to unexpected failures, production downtime, and potential damage to other system components. Regular inspections, proper lubrication, and timely replacement will ensure the reliability and longevity of the engineering chain in various industrial applications.
How do engineering chains handle reverse motion or anti-reverse requirements?
Engineering chains are designed to handle reverse motion or anti-reverse requirements in certain applications. This capability is essential in situations where the load or the machinery needs to move back and forth. Here’s how engineering chains achieve this:
1. Tooth Shape: Many engineering chains, such as roller chains or silent chains, feature a specific tooth shape on the sprockets. The tooth profile is designed to engage the chain rollers or links in one direction, allowing smooth motion, while preventing engagement in the reverse direction, effectively acting as an anti-reverse mechanism.
2. One-Way Clutches: Some engineering chain applications may incorporate one-way clutches or overrunning clutches. These devices allow the chain and sprockets to engage and transmit power in one direction, while freewheeling or disengaging in the opposite direction, preventing reverse motion.
3. Ratcheting Mechanisms: In certain engineering chain systems, ratcheting mechanisms are employed to allow forward motion and prevent backward movement. These mechanisms consist of pawls and teeth that engage in one direction and disengage in the reverse direction, effectively providing an anti-reverse function.
4. Backstop Clutches: Backstop clutches are used to prevent reverse motion in specific engineering chain applications. These clutches allow the chain to engage and transmit power in one direction, while locking and preventing motion in the reverse direction.
5. Tensioning Devices: Proper tensioning of the engineering chain can also play a role in preventing reverse motion. Adequate tension helps keep the chain engaged with the sprockets in the desired direction, reducing the risk of slipping or backdriving.
6. Design and Orientation: Engineers can design the system in a way that naturally discourages reverse motion. For example, the layout of the chain path and the arrangement of sprockets can make it less likely for the chain to move in the opposite direction.
By using these methods and incorporating suitable components, engineering chains can effectively handle reverse motion or anti-reverse requirements, ensuring the safe and reliable operation of machinery in applications where back-and-forth motion is necessary.
Can engineering chains handle heavy loads and high torque requirements?
Yes, engineering chains are designed to handle heavy loads and high torque requirements, making them well-suited for various industrial applications that demand robust power transmission capabilities. The construction and materials used in engineering chains ensure their ability to withstand the stresses and forces associated with heavy loads and high torque.
Engineering chains are commonly used in heavy machinery, mining equipment, construction machinery, and other applications where substantial power transmission is necessary. Their sturdy design and precise engineering allow them to efficiently transmit power and handle the forces generated during operation.
The load capacity and torque-handling capabilities of engineering chains can vary depending on their design, size, and material. Manufacturers provide technical specifications and load ratings for different engineering chain types, enabling users to select the appropriate chain based on their specific application requirements.
In summary, engineering chains are well-equipped to handle heavy loads and high torque requirements, making them reliable and effective components in industrial systems that demand strength, durability, and efficient power transmission.
editor by CX 2024-04-29
China high quality Ss1796 Hyper -K2 Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains
Product Description
Product Description
KASIN intermediate carrier chains operate in the most corrosive conditions brought about by continous operation in raw sugar juice.As a consquence chains employ corrosion resistant materials . The swivel attachments allows for self allignment of the strands during operation compensating for anymismatch.
Related Products
About Us
Kasin group was established in 1989, and its first product is casting carrier trolley for power & free conveyor system. In 1995, CHINAMFG purchased HangZhou Guoping Forging Factory (LYGP), a marketer of forging bolts & nuts to power & free line market in china. With this acquisition, CHINAMFG positioned itself as 1 of major parts suppliers of monorail and power & free conveyor system in china.
In 2
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Pitch: | 152.40mm |
| Roller Dia: | 76.20mm |
| Samples: |
US$ 100/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can engineering chains be used in overhead or inverted applications?
Yes, engineering chains can be used in both overhead and inverted applications, provided they are properly selected and installed. These types of applications are common in various industries, including material handling, automotive, and food processing. Engineering chains are versatile and well-suited for such applications due to their robust construction, flexibility, and ability to handle heavy loads.
Overhead applications involve suspending the chain from overhead beams or structures, while inverted applications require the chain to run on the underside of the conveyor or equipment. Some factors to consider when using engineering chains in these applications include:
- Corrosion Resistance: For overhead applications in outdoor environments or areas with exposure to moisture, it is essential to use engineering chains made from corrosion-resistant materials, such as stainless steel, to prevent rust and ensure longevity.
- Lubrication: Proper and regular lubrication is crucial for chains in both overhead and inverted applications to reduce friction, wear, and noise levels. Lubrication also helps protect the chain from contaminants and moisture.
- Load Capacity: Ensure that the engineering chain selected has a sufficient load capacity to handle the weight of the conveyed materials or equipment in the application.
- Installation: Proper installation is critical for the smooth operation of the chain in overhead and inverted applications. Correct tensioning and alignment will help prevent premature wear and improve overall performance.
- Chain Speed: Consider the speed at which the chain will be running in the application, as higher speeds may require additional considerations in terms of lubrication and wear.
By taking these factors into account and following the manufacturer’s guidelines for installation, lubrication, and maintenance, engineering chains can be used effectively in overhead and inverted applications. They offer reliable and efficient power transmission and material handling solutions, making them valuable components in a wide range of industrial processes and systems.
How do engineering chains handle side loads and lateral forces?
Engineering chains are designed to handle side loads and lateral forces effectively, making them suitable for applications where such forces may be present. The ability of engineering chains to handle side loads and lateral forces is primarily influenced by their construction and material properties.
Key factors contributing to the handling of side loads and lateral forces by engineering chains include:
- Chain Design: Engineering chains are often constructed with solid bushings and rollers that provide smooth articulation between the chain links. This design minimizes friction and wear, allowing the chain to better accommodate lateral movements.
- Material Selection: High-quality engineering chains are typically made from durable materials, such as alloy steel, that offer excellent tensile strength and resistance to fatigue. These material properties enable the chain to withstand lateral forces without deformation or failure.
- Clearances: The clearances between the chain components and the sprocket teeth are carefully engineered to ensure that the chain can flex and adjust to lateral forces without jamming or binding. Proper clearances also help reduce wear and noise during operation.
- Guidance Systems: In certain applications, additional guidance systems may be used to support the chain and maintain its alignment, especially when dealing with significant side loads. These guidance systems can include wear strips, guide rails, or other forms of lateral support.
It’s important to note that while engineering chains can handle some degree of side loads and lateral forces, excessive or prolonged lateral forces can lead to premature wear and reduced chain life. Therefore, it is crucial to select the appropriate chain size and design for the specific application and operating conditions to ensure optimal performance and longevity.
Regular maintenance, including proper lubrication and periodic inspection, is also essential to monitor chain wear and detect any signs of damage that may result from side loads or other external forces. By following proper maintenance practices, the engineering chain’s ability to handle side loads and lateral forces can be maximized, ensuring reliable and efficient power transmission in various industrial applications.
Can engineering chains handle heavy loads and high torque requirements?
Yes, engineering chains are designed to handle heavy loads and high torque requirements, making them well-suited for various industrial applications that demand robust power transmission capabilities. The construction and materials used in engineering chains ensure their ability to withstand the stresses and forces associated with heavy loads and high torque.
Engineering chains are commonly used in heavy machinery, mining equipment, construction machinery, and other applications where substantial power transmission is necessary. Their sturdy design and precise engineering allow them to efficiently transmit power and handle the forces generated during operation.
The load capacity and torque-handling capabilities of engineering chains can vary depending on their design, size, and material. Manufacturers provide technical specifications and load ratings for different engineering chain types, enabling users to select the appropriate chain based on their specific application requirements.
In summary, engineering chains are well-equipped to handle heavy loads and high torque requirements, making them reliable and effective components in industrial systems that demand strength, durability, and efficient power transmission.
editor by CX 2024-04-24
China high quality Stainless Steel Cast Drive Roller Pintle Conveyor Industrial Duplex Drag Link Engineering Chain Leaf Hollow Pin Elevator Silent Hoisting Agricultural Escalator
Product Description
Stainless Steel Cast Drive Roller Pintle Conveyor Industrial Duplex Drag Link Engineering Chain Leaf Hollow Pin Elevator Silent Hoisting Agricultural Escalator
Product Description
The chain types are divided into engineering chain, conveying chain, plate chain, transmission chain, escalator chain, parking equipment chain, agricultural chain, stainless steel chain, etc. There are different types of chains with different purposes, specifications, models and styles.
| Plate chain type Plate chain is usually used to lift goods. For example, forklift, lifting machinery and equipment. Plate chain has no rollers, but chain plates are connected with each other. It is a kind of chain used for loading. Different types of plate chains have different functions, | Stainless steel chain Stainless steel chain types include standard stainless steel chain, stainless steel hollow pin chain, stainless steel chain used for environmental protection equipment, etc, |
| Type of transmission chain Many types of transmission chains are power transmission chains, such as precision roller chains, double pitch roller chains, high-strength short pitch precision roller chains, petroleum chains, pumping unit chains, self-lubricating roller chains, side bending (turning machine) chains, corrosion resistant chains, etc | There are many types of escalator chains, including escalator step chains, heavy-duty high gradient escalator step chains, travelator chains, and escalator chains of different specifications and models,
|
| The engineering chain includes many kinds of chains, such as cement bucket elevators, environmental protection equipment, pavers, trenchers, welding equipment, mining, power plant dust removal and other equipment. |
Agricultural machinery chain Agricultural machinery chain is a chain developed and produced according to the characteristics of different crops, including rice harvester chain, GS38 combine chain, corn harvester chain, citrus straw harvester chain, soybean harvester chain, peanut harvesting chain, garlic sowing chain, and potato planter chain. |
| There are many types of conveying chains, such as wood conveying chain, double speed chain, RF conveying chain, sharp tooth chain, sugar chain, brown oil chain, F chain, metric conveying chain, top roller conveying chain, grain scraper, hollow pin, suspension conveying, etc. The conveying chain is a power chain for transporting goods. | Parking equipment chain This type of chain includes roller chains for parking equipment, chains for vertical circulation parking equipment, and parking equipment chains that can be developed according to demand. |
Model Table of Chain
|
Transmission chain (Driving Chain) |
Short Pitch Precision Roller Chain (A Series)(1,2,3) |
04C-1 06C-1-2-3 085-1-2-3 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 28A-1-2-3 32A-1-2-3 40A-1-2-3 48A-1-2-3 |
|
-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200 |
||
|
Short Pitch Precision Roller Chain (B Series)(1,2,3) |
06B-1-2-3 06B-1-2-3 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 28B-1-2-3 32B-1-2-3 40B-1-2-3 48B-1-2-3 56B-1-2-3 |
|
|
Heavy Duty Series Roller Chain(1,2) |
08AH-1 10AH-1 12AH-1-2-3 16AH-1-2-3 20AH-1-2-3 24AH-1-2-3 28AH-1-2-3 32AH-1-2-3 40AH-1-2-3 |
|
|
Side Bow Chain |
40SB 43SB 50SB 60SB 63SB 80SB 08BSB 08BSBY1 10BSB 12BSB C2050SB |
|
|
Motorcycle Chain |
H 420 420H 428 428H 520 520H 525 525H 530 530H 630 630H |
|
|
Engine Mechanism Chain (Timing Chain) |
CL04 |
|
|
Self-Lubrication Roller Chain |
08BSLR 10BSLR 12BSLR 16BSLR 40SLR 50SLR 60SLR 80SLR |
|
|
Double Pitch Transmission Chain |
208A 208B 210A 210B 212A 212B 216A 216B 220A 220B |
|
|
2100 |
||
|
Bush Chain |
P15F-B P20-B P25-B P25F1-B P30F2-B P36-B P40-B P45-B P50-B P55-B P60-B P70-B P80-B |
|
|
Conveyor Chain |
Roller Chain With Straight Side Plates (A Series) |
C08A-1-2-3 C10A-1-2-3 C12-1-2-3 C24A-1-2-3 C32A-1-2-3 |
|
C35 C40-1-2-3 C50-1-2-3 C80-1-2-3 C100-1-2-3 C120-1-2-3 C140-1-2-3 C160-1-2-3 |
||
|
Roller Chain With Straight Side Plates (B Series) |
C08B-1-2-3 C10B-1-2-3 C12B-1-2-3 C16-1-2-3 C20B-1-2-3 C24B-1-2-3 C28B-1-2-3 C32B-1-2-3 |
|
|
Double Pitch Conveyor Chain |
C208A C208AH C208B C208BL C210A C210AL C212A C212AH C212AHL C216A C216AL C216AH C216AHL C220A C220AL C220AH C220AHL C224A C224AL |
|
|
C2050 C2052 C2060 C2062 C2060H C2080 C2080H C2082 C2082H C2100 C2100H C2102 C2102H C2120 C2120H C2122 C2122H C2160 C2160H C2162 |
||
|
Double Pius Speed Chain |
BS25-C206B BS25-C208A BS25-C210A BS25-C212A BS30-C206B BS30-C208B BS30-C210B BS30-C212B |
|
|
Conveyor Chain (M Series) |
M20 M28 M40 M56 M80 |
|
|
Hollow Pin Conveyor Chain (MC Series) |
MC28 MC56 MC112 MC224 |
|
|
Conveyor Chain (FV Series) |
FV40 FV63 FV90 FV112 FV140 |
|
|
Conveyor Chain (FVT Series) |
FVT40 FVT63 FVT90 FVT112 FVT140 FVT180 FVT250 FVT315 |
|
|
Hollow Pin Conveyor Chain (FVC Series) |
FVC63 FVC90 FVC112 FVC140 FVC180 FVC250 FVC315 |
|
|
Conveyor Chain (Z Series) |
Z40 Z100 Z160 Z300 |
|
|
Conveyor Chain (ZE Series) |
ZE40 ZE100 ZE160 ZE300 |
|
|
Hollow Pin Conveyor Chain (ZC Series) |
ZC21 ZC40 ZC60 ZC150 ZC300 |
|
|
Hollow Pin Chains |
08BHPF 08BHPF5 08BHP9 10BHPF3 10BHPF4 12BHPF2 12BHPF3 16BHPF3 16BHPF4 40HP 08BHPF7 08BHP 50HP 50HPF4 50H-HP 60HP 60HPF1 80HP |
|
|
Welded type cranked link chains |
WR78 WH78 WR82 WH82 WR106 WH106 WR110 WH110 WR111 WH111 WR124 WH124 WR132 WH132 WR150 WH150 WR155 WH155 WR157 WH157 WR78F5 WH78F4 |
|
|
Palm oil Chains |
P101.6F2 P152F14 P152F17 P152F29 90R-S P101.6F64 P76.7 P152F31 |
|
|
Sugar mill chains |
DH9063 DH2198 P152F93K2 P152F78K2 DH 0571 0 DH1796 P152F77-AS2 P203.2F9 |
|
|
Rubber gloves carrier chains |
P100F155 P100F13 P100F139 P150/90 |
|
|
Lumber conveyor chains |
81X 81XH 81XHE 81XHH 81XHS 500R 441.100R |
|
|
Sharp top chains |
08AF34 08BF21 10AF8 41F6 06BF1 06BF37 08AF41 08BF44 08AF8… |
|
|
Stainless Steel Chain |
Stainless Steel Short Pitch Precision Roller Chain(A Series) |
25SS-1 35SS-1 41SS-1 40SS-1 50SS-1 60SS-1 80SS-1 100SS-1 120SS-1 |
|
Stainless Steel Short Pitch Precision Roller Chain(B Series) |
05BSS-1 06BSS-1 08BSS-1 10BSS-1 12BSS-1 16BSS-1 20BSS-1 24BSS-1 |
|
|
Stainless Steel Roller Chain With Straight Side Plates |
C40SS-1 C50SS-1 C60SS-1 C80SS-1 C100SS-1 C120SS-1 C08BSS-1 C10BSS-1 C12BSS-1 C16BSS-1 C20BSS-1 C24BSS-1 |
|
|
Stainless Steel Double Pitch Transmission Chain |
2040SS 2050SS 2060SS 2080SS 2100SS 2120SS 208BSS 210BSS 212BSS 216BSS 220BSS 224BSS |
|
|
Stainless Steel Double Pitch Conveyor Chain |
C2040SS C2040HSS C208BSS C2050SS C2060SS C2060HSS C2080SS C2080HSS C2100SS C2100HSS C2120SS C2120HSS |
|
|
Stainless Steel Hollow Pin Chain |
08BHFSS 40HPSS 50HPSS 60HPSS 12BHPSS 80HPSS C2040HPSS C2050HPSS C2060HPSS C2080HPSS HB50.8SS |
|
|
Stainless Steel Double Pitch Hollow Pin Chain |
C2042HPSS C2052HPSS C2062HPSS C2082HPSS C2042H-HPSS C2052H-HPSS C2062H-HPSS C2082H-HPSS |
|
|
Lifting Chain |
Car Parking Chain |
12AT-1 16AT-1-2 20AT-1-2-3 24AT-1-2 |
|
Leaf Chain |
LH0822 LH0823 LH571 LH0844 LH0846 LH 0571 LH1571 LH1571 LH1034 LH1044 LH1046 LH1066 LH1088 LH1222 LH1223 LH1234 LH1244 LH1246 |
|
|
BL422 BL423 BL434 BL444 BL446 BL466 BL488 BL522 BL523 BL534 BL544 BL546 BL566 BL588 BL622 BL623 BL634 BL644 BL646 BL666 BL688 |
||
|
Multile Plate Bearing Pin Chain |
LF30 MP50F2 MP50.8 MP70F1 MP70F2 MP70F3 MP80F1 MP90F1 MP90F2 MP110F1 |
|
|
Rollerless Lift Chain |
45-1 55-1 65-1 85-1 105-1 125-1 145-1 165-1 |
|
|
Agricultural Chain |
S Type Steel Agricultural Chain & Attachments |
S32 S42 S45 S52 S55 S62 S77 S88 A550 A620 |
|
C Type Steel Agricultural Chain with Attachments |
CA550 CA550/S55 CA555 CA550HD CA550V CA557 CA620 CA2801 38.1R 38.4R 38.4V 38.4VB |
|
|
Rice Harvester Chain |
S3558T-48001 S3558T-48002 |
|
|
Drop Forged Chain Series |
Drop Forged Rivetless Chain |
Imperial: 80H X348 X458 468H X658 X 9118 S348 S458 S678 S698 S9118, Metric system: XT100 XT160 |
|
Cast Detachable Chain |
78 |
|
|
Steel Detachable Chain |
W |
|
|
Cast Iron Chain |
Cast Iron Chain (C Series) |
C55 C55L C77 C188 C188L C102B C111 C131 C132 |
|
Cast Iron Chain (H Series) |
H60 H78 H82 H110 |
|
|
Cast Iron Chain (4 Series) |
720 720S 730 |
|
|
Cast Iron Chain BRH188 |
BRH188 C188CP C102B-K2 C55A C55B C55D CC600 H78A H78B H130 H138 MCF29 907-E51 |
|
|
Welded chains |
WR78 WH78 WR82 WH82 WR124 WH124 |
|
|
Forging Hanging Chain |
X228 X348 X458 X678 698 |
Company Profile
The company has advanced manufacturing technology and relatively strong manufacturing force, and high-end precision testing instruments to ensure that every chain leaving the factory is qualified. The company mainly deals in: transmission chain, transmission chain, lifting chain, agricultural machinery chain, stainless steel chain, etc. Various non-standard chains are ordered separately. The company uses more than 600 kinds of non-standard molds. It can be customized according to drawings. We implement all-round management and control over product quality and service, and constantly improve customer satisfaction. The chain produced by the company enjoys a certain reputation in the world with its high quality, good reputation and high-quality service.
Related products
We not only produce chains and transmissions, including gear boxes, sprockets, gears, racks, couplings and other products, but also supply them to meet your one-stop purchase. Welcome to consult us
Packaging & Shipping
Certifications
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
What are the benefits of using an engineering chain in construction machinery?
Using an engineering chain in construction machinery offers several benefits due to its robust design, durability, and reliability. Here are some advantages of incorporating engineering chains in construction machinery:
- High Load Capacity: Construction machinery often deals with heavy loads and tough working conditions. Engineering chains are specifically designed to handle high loads, making them well-suited for applications in construction equipment.
- Tough and Durable: Construction sites can be harsh environments with exposure to dust, dirt, and debris. Engineering chains are built to withstand such conditions, ensuring a longer service life and reducing the need for frequent replacements.
- Power Transmission: Engineering chains are excellent for power transmission in construction machinery, transferring torque efficiently from the drive to various components of the equipment, such as wheels, tracks, and conveyors.
- Versatility: Engineering chains are available in various types and sizes, offering versatility in design and application. They can be customized to fit specific construction machinery requirements.
- Reduced Maintenance: Their robust construction and resistance to wear minimize the need for frequent maintenance, leading to reduced downtime and increased productivity on construction sites.
- Shock Absorption: Construction machinery often experiences sudden shocks and impacts. Engineering chains have the ability to absorb shock loads, preventing damage to the equipment and ensuring smooth operation.
- Corrosion Resistance: Some construction sites may have exposure to moisture or corrosive substances. Engineering chains made from corrosion-resistant materials, such as stainless steel, can withstand these conditions and maintain their performance over time.
- Cost-Effective: While engineering chains may have a higher upfront cost compared to standard chains, their long-lasting nature and reduced maintenance requirements make them cost-effective in the long run.
Overall, engineering chains play a vital role in improving the efficiency, reliability, and durability of construction machinery. They contribute to the smooth functioning of various components, ensuring that construction equipment can handle heavy workloads and challenging conditions with ease.
Can engineering chains be used in low-temperature or cryogenic environments?
Yes, engineering chains can be used in low-temperature or cryogenic environments with appropriate material selection and lubrication. When operating in extremely cold conditions, standard chain materials may become brittle and prone to failure. However, by using special materials and lubricants designed for low temperatures, engineering chains can maintain their performance and reliability.
In cryogenic applications, such as in the aerospace, medical, or scientific industries, where temperatures can reach extremely low levels (typically below -150°C or -238°F), standard steel chains may not be suitable. In such cases, engineers often opt for materials like stainless steel, nickel-plated steel, or other alloys that can withstand cryogenic temperatures without losing their mechanical properties.
Lubrication is another critical consideration in low-temperature environments. Conventional lubricants may freeze or become less effective at extremely cold temperatures, leading to increased friction and wear. Therefore, special lubricants that remain fluid at low temperatures, such as synthetic oils or greases designed for cryogenic use, should be applied to ensure smooth chain operation and reduce wear.
In summary, engineering chains can be used in low-temperature or cryogenic environments, provided that the appropriate materials and lubricants are chosen for the specific application. By selecting the right chain and ensuring proper lubrication, the performance and service life of the engineering chain can be maintained even in extreme cold conditions.
What are the different types of engineering chains available in the market?
Engineering chains come in various types, each designed to meet specific industrial needs and operating conditions. Here are some of the common types of engineering chains available in the market:
- Roller Chains: Roller chains are the most common type of engineering chain and consist of cylindrical rollers that engage with the sprocket teeth for smooth power transmission. They are widely used in industries like manufacturing, agriculture, and automotive.
- Drag Chains: Drag chains, also known as conveyor chains or slat chains, have flat, interlocking plates connected together. They are used in conveyor systems for material handling applications, especially in heavy-duty and abrasive environments.
- Hollow Pin Chains: Hollow pin chains feature hollow pins that allow for the insertion of cross rods or attachments, making them versatile for handling irregularly shaped loads or for use as a conveyor in specific industries.
- Double Pitch Chains: Double pitch chains have larger pitch distances between the links, resulting in lighter weight and lower cost. They are commonly used in low-speed and light-load applications.
- Leaf Chains: Leaf chains, also known as forklift chains, are used in lifting applications, such as forklift trucks and other material handling equipment.
- Side Bow Chains: Side bow chains have links with a curved or bent shape, allowing them to flex and bend laterally, making them suitable for curved or circular conveyor applications.
- Apron Chains: Apron chains are used in apron conveyors, typically found in the mining and cement industries, for transporting heavy and abrasive materials.
- Specialty Chains: There are various specialty chains available for specific industries and applications, such as escalator chains, agricultural chains, bottle conveyor chains, and more.
Each type of engineering chain has its own unique design and features to cater to specific requirements. The choice of chain type depends on factors like load capacity, speed, environmental conditions, and the application’s needs. It’s essential to select the appropriate chain type and ensure proper maintenance to achieve optimal performance and longevity in industrial operations.
editor by CX 2024-04-16
China Hot selling Custom Factory Steel Link / Conveyor / Roller Chain
Product Description
HangZhou CHINAMFG Machinery company is the manufacturer China, the total products are over 1000 kinds,including:Transmission chain(A/B Series),Leaf chain,Conveyor chain,special chain,and so on.Our chains are sold all over the country and exported to Southeast Asia,Africa,Europe and America etc.
Advantages:
*We have our own R&D team for technical support.
*Equipped with advanced inspection facilities and professional inspectors.
*Our conversation will be absolutely confidential to the third party.
| Material | Carbon steel | Alloy steel | Stainless steel | |
| Diameter | 2-25mm | |||
| Weight | According to your requirements | |||
| Length | According to your requirements | |||
| Surface | Electro galvanized Blue white zinc plated Hot dipped galvanized Black painted Self color Polishing treated Plastic spraying |
|||
| MOQ | 1Ton, accept trial order | |||
| Delivery time | 1×20 GP | 2×20 GP | 3×20 GP | 4×20 GP |
| 15 days | 30days | 45days | 60 days | |
| OEM | available | |||
| Package | 1. Gunny bag in bulk / gunny bag+pallet 2. Woven bag + pallet 3. Iron drum + pallet 4. Plastic drum + pallet 5. Carton and pallets 6. Plastic reel and carton + pallet 7. According to your requirements |
|||
| Application | Anchor, lifting,Terminal tractor,strapping,Automotive anti-skid,nets down, home decoration,public protection,mine, cement equipment and municipal engineering, garden decoration, etc |
|||
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Gravity Casting |
| Application: | Chains |
| Material: | Stainless Steel; Alloy Steel, Carbon Steel |
| Heat Treatment: | Quenching |
| Customization: |
Available
| Customized Request |
|---|
Can engineering chains be used in overhead or inverted applications?
Yes, engineering chains can be used in both overhead and inverted applications, provided they are properly selected and installed. These types of applications are common in various industries, including material handling, automotive, and food processing. Engineering chains are versatile and well-suited for such applications due to their robust construction, flexibility, and ability to handle heavy loads.
Overhead applications involve suspending the chain from overhead beams or structures, while inverted applications require the chain to run on the underside of the conveyor or equipment. Some factors to consider when using engineering chains in these applications include:
- Corrosion Resistance: For overhead applications in outdoor environments or areas with exposure to moisture, it is essential to use engineering chains made from corrosion-resistant materials, such as stainless steel, to prevent rust and ensure longevity.
- Lubrication: Proper and regular lubrication is crucial for chains in both overhead and inverted applications to reduce friction, wear, and noise levels. Lubrication also helps protect the chain from contaminants and moisture.
- Load Capacity: Ensure that the engineering chain selected has a sufficient load capacity to handle the weight of the conveyed materials or equipment in the application.
- Installation: Proper installation is critical for the smooth operation of the chain in overhead and inverted applications. Correct tensioning and alignment will help prevent premature wear and improve overall performance.
- Chain Speed: Consider the speed at which the chain will be running in the application, as higher speeds may require additional considerations in terms of lubrication and wear.
By taking these factors into account and following the manufacturer’s guidelines for installation, lubrication, and maintenance, engineering chains can be used effectively in overhead and inverted applications. They offer reliable and efficient power transmission and material handling solutions, making them valuable components in a wide range of industrial processes and systems.
What are the factors to consider when selecting an engineering chain for an application?
When selecting an engineering chain for a specific application, several important factors should be taken into consideration:
1. Load Capacity: Determine the maximum load the chain will need to handle in the application. It’s crucial to select a chain with a sufficient load-carrying capacity to ensure safe and reliable operation.
2. Speed: Consider the operating speed of the application. High-speed applications may require special engineering chains designed to handle increased centrifugal forces and reduce wear.
3. Environmental Conditions: Evaluate the environmental factors the chain will be exposed to, such as temperature, humidity, corrosive substances, and contaminants. Choose chains with suitable materials and coatings to withstand these conditions.
4. Lubrication: Determine the lubrication requirements of the chain. Some chains may require regular lubrication, while others are designed to operate with minimal or no additional lubrication.
5. Alignment and Tension: Ensure proper alignment and tensioning of the chain to prevent premature wear and elongation, which can lead to chain failure.
6. Space Limitations: Consider the available space for the chain in the application. Some environments may require compact chain designs to fit within tight spaces.
7. Application Type: Different types of engineering chains are available, each designed for specific applications, such as conveyor systems, power transmission, lifting equipment, or agricultural machinery. Select a chain type that aligns with the application’s requirements.
8. Maintenance: Evaluate the maintenance capabilities of the application. Some chains may require frequent maintenance, while others offer extended maintenance intervals.
9. Cost: Consider the budget for the chain. While cost is important, it’s essential to balance it with the chain’s quality and performance to ensure long-term reliability and reduced downtime.
10. Manufacturer and Quality: Choose engineering chains from reputable manufacturers known for producing high-quality and reliable products.
By carefully considering these factors, engineers and operators can select the most suitable engineering chain for their specific application, ensuring optimal performance, longevity, and safety.
What are the maintenance requirements for engineering chains?
Maintaining engineering chains is essential to ensure their longevity, reliable performance, and safe operation in industrial applications. The following are key maintenance requirements for engineering chains:
1. Regular Inspection: Conduct routine visual inspections of the chain to check for signs of wear, corrosion, or damage. Look for elongation, bent or broken links, and worn sprocket engagement areas.
2. Lubrication: Proper and timely lubrication is crucial for reducing friction and wear between chain components. Lubricate the chain using a suitable lubricant as recommended by the manufacturer.
3. Tension Adjustment: Check and adjust the chain’s tension regularly to maintain the correct amount of slack. Proper tension ensures efficient power transmission and minimizes stress on the chain and sprockets.
4. Cleaning: Keep the chain clean and free from debris, dirt, and contaminants that may accelerate wear and corrosion. Use appropriate cleaning methods and solutions that do not damage the chain’s surface.
5. Replace Worn Components: Replace any worn or damaged components, such as chain links or sprockets, promptly to prevent further damage and potential chain failure.
6. Avoid Overloading: Do not subject the engineering chain to loads exceeding its capacity. Overloading can lead to premature wear and failure.
7. Environmental Considerations: Consider the environment in which the chain operates. In corrosive or harsh environments, choose chains with appropriate coatings or materials to resist corrosion.
8. Follow Manufacturer’s Recommendations: Adhere to the manufacturer’s maintenance guidelines and recommended service intervals specific to the engineering chain model and application.
9. Training and Safety: Ensure that personnel handling the chain are properly trained in maintenance procedures and safety protocols.
10. Record Keeping: Maintain detailed records of maintenance activities, inspections, and replacements to track the chain’s condition and performance over time.
By following these maintenance requirements, industrial operators can extend the life of engineering chains, prevent unplanned downtime, and ensure safe and efficient operation in their respective applications.
editor by CX 2024-04-15
China Standard 0904-a Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains
Product Description
Product Description
KASIN intermediate carrier chains operate in the most corrosive conditions brought about by continous operation in raw sugar juice.As a consquence chains employ corrosion resistant materials . The swivel attachments allows for self allignment of the strands during operation compensating for anymismatch.
Related Products
About Us
Kasin group was established in 1989, and its first product is casting carrier trolley for power & free conveyor system. In 1995, CHINAMFG purchased HangZhou Guoping Forging Factory (LYGP), a marketer of forging bolts & nuts to power & free line market in china. With this acquisition, CHINAMFG positioned itself as 1 of major parts suppliers of monorail and power & free conveyor system in china.
In 2
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Pitch: | 101.60mm |
| Roller Dia: | 50.80mm |
| Samples: |
US$ 100/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can engineering chains be used in high-temperature environments?
Yes, engineering chains can be used in high-temperature environments, but their performance depends on the type of material they are made of and the specific temperature conditions they are exposed to. Here are some considerations for using engineering chains in high-temperature environments:
- Material Selection: Chains made from heat-resistant materials, such as stainless steel or special alloy steels, are suitable for high-temperature applications. These materials offer increased resistance to heat, oxidation, and corrosion.
- Lubrication: Proper lubrication is critical when using engineering chains in high-temperature environments. High-temperature lubricants that can withstand the specific temperature range are essential to reduce friction and wear between the chain’s components.
- Heat Dissipation: In high-temperature environments, the heat generated by the chain’s operation needs to be dissipated effectively to prevent excessive temperature rise. Adequate ventilation or cooling mechanisms may be required to maintain the chain within a safe operating temperature range.
- Chain Design: Chains intended for high-temperature use may have specific design features that enhance their heat resistance and performance. These design modifications can include heat-resistant coatings, special alloys, or heat-treated components.
- Operating Conditions: The operating conditions, such as the temperature range and the duration of exposure to high temperatures, should be carefully evaluated to ensure the chain’s material and lubrication are suitable for the specific application.
- Inspections and Maintenance: Regular inspections and maintenance are crucial to monitor the chain’s condition and performance in high-temperature environments. Any signs of wear, elongation, or damage should be addressed promptly to prevent potential failures.
When properly selected, lubricated, and maintained, engineering chains made from heat-resistant materials can reliably operate in high-temperature environments. It’s essential to consult with chain manufacturers or experts to determine the most suitable chain type and material for a specific high-temperature application.
How do engineering chains perform in dusty or dirty environments?
In dusty or dirty environments, engineering chains face unique challenges due to the presence of contaminants that can affect their performance and longevity. However, many engineering chains are designed to handle such harsh conditions, and their performance can be enhanced with proper maintenance and considerations.
1. Sealing and Protection: Some engineering chains come with specialized seals or protective coatings to prevent dust, dirt, and other contaminants from entering the chain’s internal components. These seals help maintain the integrity of the lubrication and reduce the risk of abrasive particles causing wear.
2. Lubrication: Proper and regular lubrication is essential for engineering chains operating in dusty environments. Lubrication helps reduce friction and wear, flushing out contaminants that may have entered the chain. It’s crucial to use lubricants suitable for dusty conditions to prevent excessive buildup of dirt and debris.
3. Cleaning and Maintenance: Regular cleaning and maintenance are crucial to keep the chain functioning optimally in dirty environments. Removing accumulated dirt and debris helps prevent abrasive wear and elongation of the chain.
4. Material Selection: Choosing the right materials for the chain is vital for dusty environments. Chains with corrosion-resistant coatings or made from stainless steel can better withstand the abrasive nature of dust and dirt.
5. Chain Design: The design of the engineering chain can also influence its performance in dusty environments. Some chains have self-cleaning features or specific geometry that helps shed dirt and debris during operation.
6. Regular Inspection: Regular visual inspection of the chain can help identify signs of wear and contamination early on, allowing for timely maintenance or replacement.
7. Environmental Considerations: Understanding the specific conditions of the dusty environment is essential for selecting the most suitable engineering chain. Factors such as temperature, humidity, and the type of contaminants present should be taken into account.
8. Ingress Protection (IP) Rating: In certain industries, such as food processing or pharmaceuticals, engineering chains with specific IP ratings may be required to ensure compliance with hygiene and cleanliness standards.
In conclusion, engineering chains can perform well in dusty or dirty environments if properly selected, installed, and maintained. Regular cleaning, lubrication, and inspection are essential to ensure optimal performance and extend the chain’s service life in such challenging conditions.
Can engineering chains be used in corrosive or harsh environments?
Yes, engineering chains can be designed and manufactured to withstand corrosive or harsh environments. When operating in such conditions, it is crucial to select the appropriate materials and coatings for the chain to ensure its durability and performance. Here are some considerations for using engineering chains in corrosive or harsh environments:
1. Material Selection: Choose materials that have high corrosion resistance, such as stainless steel or nickel-plated chains. These materials can withstand exposure to moisture, chemicals, and other corrosive agents.
2. Coatings and Surface Treatments: Applying specialized coatings or surface treatments to the chain can further enhance its corrosion resistance. Common coatings include zinc plating, chromate conversion coating, and polymer coatings.
3. Sealed Joints: Opt for engineering chains with sealed joints or special seals to protect the internal components from contaminants and moisture, reducing the risk of corrosion.
4. Environmental Ratings: Some engineering chains may come with specific environmental ratings that indicate their suitability for certain conditions. Check these ratings to ensure the chain is appropriate for the intended environment.
5. Regular Maintenance: Even with corrosion-resistant materials and coatings, regular maintenance is essential. Keep the chain clean, lubricated, and free from debris to prevent corrosion and premature wear.
6. Compatibility with Other Components: Ensure that all components in the chain system, such as sprockets and bearings, are also suitable for use in corrosive environments.
7. Temperature Considerations: Take into account the operating temperature range of the environment. Some materials may perform differently at extreme temperatures, affecting the chain’s overall performance.
8. Chemical Exposure: If the chain will be exposed to specific chemicals or substances, verify that the chosen materials and coatings are resistant to those chemicals.
By carefully selecting the right materials, coatings, and design features, engineering chains can effectively handle corrosive or harsh environments, maintaining their functionality and longevity in challenging industrial applications.
editor by CX 2024-04-10
China Custom Customized Engineering Chain Steel Chain Transmission Chain M Series Roller Conveyor Chain with Attachments
Product Description
Product Description
Product Parameters
| Standard | GB, ISO, ANSI, DIN |
| Type | Standard A and standard B precision roller chain, conveyor chain; |
| special chain with accessories, welding chain, leaf chain and sprocket | |
| ANSI chain No. | 40,50,60,80,100,120,140,160,180,200,240; |
| C40,C50,C60,C80,C100,C120,C140,C160; | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A; |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A; | |
| Application | Food processing, pharmaceutical and chemical industries, electronics, machinery; |
| household appliances, automotive manufacturing, metallurgy, sewage treatment | |
| Series | A series,B series |
More Products
Advantage
Certifications
DETAILS ABOUT CHINAMFG CHAIN
Exhibition
Workshop
Application
Packaging Details
Shipping
FAQ
1. Are you manufacturer or trade Company?
We are a factory founded in 1997 with trade team for international service.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 45 days during new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with the maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged for by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can engineering chains be used in agricultural machinery and equipment?
Yes, engineering chains are commonly used in various agricultural machinery and equipment applications. Their robust design and ability to handle heavy loads make them well-suited for the demanding and often harsh conditions in the agricultural industry. Here are some examples of how engineering chains are used in agriculture:
- Combine Harvesters: Engineering chains are utilized in combine harvesters to drive components like the cutter head, reel, and auger. These chains are essential for efficient harvesting and grain collection.
- Tractors: In tractors, engineering chains are employed in power take-off (PTO) systems to transfer power from the engine to different agricultural implements, such as plows, mowers, and tillers.
- Balers: Engineering chains are used in balers to compress and bind crops into bales, facilitating easy storage and transport.
- Seeders and Planters: These machines use engineering chains to distribute seeds or plants evenly in the field, ensuring proper crop spacing and optimal growth.
- Grain Handling Equipment: Engineering chains are integral in grain handling equipment, including bucket elevators, grain conveyors, and grain elevators, facilitating the efficient movement and storage of harvested crops.
The agricultural environment can be challenging, with factors such as dust, debris, and varying weather conditions. Engineering chains used in agricultural machinery are often designed with additional protection against contaminants and corrosion to ensure reliable performance over extended periods.
When selecting engineering chains for agricultural applications, it’s essential to consider factors like load capacity, environmental conditions, maintenance requirements, and the specific needs of each machine. Regular inspection and proper lubrication are crucial to maintain the chains’ performance and extend their service life in agricultural machinery.
How do engineering chains handle angular misalignment between sprockets?
Engineering chains are designed to handle a certain degree of angular misalignment between sprockets. Angular misalignment occurs when the rotational axes of the driving and driven sprockets are not perfectly parallel, leading to an angle between them. While it is essential to minimize misalignment to prevent excessive wear and premature failure, some level of misalignment tolerance is built into engineering chains to accommodate real-world installation variations.
When angular misalignment exists, the chain’s side plates and rollers are designed to articulate and adjust to the varying angles between the sprockets. This flexibility allows the chain to smoothly engage and disengage from the sprocket teeth without binding or jamming. However, it’s important to note that excessive misalignment can still cause accelerated wear, noise, and reduced efficiency in the chain drive system.
To ensure optimal performance and longevity, it is recommended to keep angular misalignment within the manufacturer’s specified limits. These limits can vary depending on the chain size, type, and application. When installing an engineering chain, it’s crucial to align the sprockets as accurately as possible and use alignment tools if necessary.
In applications where angular misalignment is unavoidable, special chain types or accessories, such as chain tensioners or idler sprockets, can be used to help compensate for the misalignment and improve overall system performance.
In summary, engineering chains are designed to handle a certain degree of angular misalignment between sprockets, but it is essential to follow the manufacturer’s guidelines and maintain proper alignment to ensure reliable and efficient operation of the chain drive system.
How do engineering chains handle shock loads and impact forces?
Engineering chains are designed to handle a range of loads, including shock loads and impact forces, encountered in various industrial applications. Their ability to withstand these forces depends on several factors:
1. Material Selection: High-quality engineering chains are often made from robust materials such as alloy steel or stainless steel. These materials provide excellent strength and durability, allowing the chain to handle shock loads without permanent deformation or failure.
2. Chain Design: The design of engineering chains plays a crucial role in their ability to handle shock loads. The chain’s structure, such as the shape and size of its components, determines its load-bearing capacity and resistance to impact forces.
3. Heat Treatment: Some engineering chains undergo specific heat treatment processes to enhance their hardness and toughness. Heat-treated chains can better withstand shock loads and impact forces, making them suitable for demanding applications.
4. Fatigue Resistance: Engineering chains are designed to have good fatigue resistance, which means they can endure repeated loading cycles without failure. This property is essential for withstanding impact forces that occur intermittently in certain applications.
5. Proper Installation and Tensioning: Correct installation and appropriate tensioning of the chain are essential to ensure optimal performance under shock loads. Improper tensioning may lead to excessive stress on the chain and premature failure.
6. Chain Speed: The speed at which the chain operates can influence its ability to handle shock loads. High-speed operation may generate additional forces, so the chain must be rated to withstand these forces without exceeding its limits.
7. Regular Maintenance: Proper maintenance is crucial for extending the life of engineering chains subjected to shock loads and impact forces. Regular inspections, lubrication, and replacement of worn components are essential to keep the chain in optimal condition.
Overall, engineering chains are engineered to handle shock loads and impact forces in industrial environments. However, it is crucial to choose the right chain type, size, and material for the specific application and to follow proper installation and maintenance practices to ensure reliable and safe operation under varying load conditions.
editor by CX 2024-04-09