Roller chain or bush roller chain is the type of chain drive most commonly used for transmission of mechanical power on many kinds of domestic, industrial and agricultural machinery, including conveyors, wire- and tube-drawing machines, printing presses, cars, motorcycles, and bicycles. It consists of a series of short cylindrical rollers held together by side links. It is driven by a toothed wheel called a sprocket. It is a simple, reliable, and efficient[1] means of power transmission.
Though CHINAMFG Renold is credited with inventing the roller chain in 1880, sketches by Leonardo da Vinci in the 16th century show a chain with a roller bearing.
Chain No.
Pitch
P mm
Roller diameter
d1max mm
Width between inner plates b1min mm
Pin diameter
d2max mm
Pin length
Inner plate depth h2max mm
Plate thickness t/Tmax mm
Transverse pitch Pt mm
Breaking load
Q kN/lbf
Weight per meter q kg/m
Lmax mm
Lcmax mm
*04CSS-3
6.350
3.30
3.18
2.31
21.-0-0. p. 211. Retrieved 17 May 2-0-0. p. 86. Retrieved 30 January 2015. Green 1996, pp. 2337-2361 “ANSI G7 Standard Roller Chain – Tsubaki Europe”. Tsubaki Europe. Tsubakimoto Europe B.V. Retrieved 18 June 2. External links Wikimedia Commons has media related to Roller chains. The Complete Xihu (West Lake) Dis. to Chain Categories: Chain drivesMechanical power transmissionMechanical power control Company Workshop
Company Certifictes
Q:Why choose us ? A. we are a manufacturer, we have manufactured Chain and Sprocket for over 20 years . B. Reliable Quality Assurance System; C. Cutting-Edge Computer-Controlled CNC Machines; D. Bespoke Solutions from Highly Experienced Specialists; E. Customization and OEM Available for Specific Application; F. Extensive Inventory of Spare Parts and Accessories; G. Well-Developed CHINAMFG Marketing Network; H. Efficient After-Sale Service System
Q. what is your payment term? A: 30% TT deposit, 70% balance T/T before shipping.
Q:Can we print our logo on your products? A: yes, we offer OEM/ODM service, we support the customized logo, size, package,etc.
Q: Can you make chains according to my CAD drawings? A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q: what is your main market? A: North America, South America, Eastern Europe, Western Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia,
Q: Can I get samples from your factory? A: Yes, Samples can be provided. Q: If products have some quality problem, how would you deal with? A: We will responsible for all the quality problems.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
You can apply for a refund up to 30 days after receipt of the products.
Can engineering chains be repaired or must they be completely replaced?
Unlike some other components, engineering chains are generally not designed to be repaired. Once an engineering chain shows signs of wear, damage, or elongation, it is recommended to replace the entire chain rather than attempting repairs. Here are the reasons why engineering chains are typically replaced instead of repaired:
1. Safety Concerns: Engineering chains are critical components in industrial applications, often responsible for transmitting high loads and operating at high speeds. If a chain fails due to a repair that was not performed correctly, it can lead to serious safety hazards and potential accidents.
2. Complex Design: Engineering chains have a complex design with various components, including pins, rollers, bushings, and plates. Repairing these components and restoring them to their original specifications is difficult and may not guarantee the same level of performance and reliability as a new chain.
3. Cost-Effectiveness: In many cases, repairing an engineering chain can be more costly and time-consuming than simply replacing it. Additionally, a repaired chain may have a shorter service life, leading to more frequent replacements in the future.
4. System Integrity: Engineering chains work as part of a larger system, engaging with sprockets and other components. If a repaired chain does not fit perfectly within the system, it can cause misalignment, premature wear, and reduced performance.
5. Manufacturer Recommendations: Chain manufacturers usually recommend replacing the entire chain when it shows signs of wear or elongation. Following these recommendations ensures that the system operates as intended and maintains its reliability.
Considering the critical role of engineering chains in various industrial applications, it is best to prioritize safety, reliability, and system performance by replacing worn or damaged chains with new ones. Regular maintenance, proper lubrication, and timely replacements will help extend the service life of the engineering chains and contribute to the overall efficiency of the machinery and equipment.
What are the benefits of using an engineering chain over other power transmission methods?
Engineering chains offer several advantages over other power transmission methods, making them a preferred choice in various industrial applications:
High Strength: Engineering chains are designed to handle heavy loads and high torque, making them suitable for demanding applications that require robust and reliable power transmission.
Wide Range of Sizes: These chains are available in a wide range of sizes and configurations, allowing for flexibility in design and accommodating various application requirements.
Durable and Long-Lasting: When properly maintained, engineering chains have a long service life, reducing the need for frequent replacements and minimizing downtime in industrial operations.
Adaptable to Harsh Environments: Engineering chains are capable of operating in harsh conditions, including dusty, dirty, or corrosive environments, without compromising their performance.
Shock Load Resistance: The design of engineering chains allows them to handle sudden impact forces and shock loads, which can occur in certain industrial processes.
Cost-Effective: Engineering chains often provide a cost-effective solution for power transmission compared to other methods, especially in high-load applications.
Simple Installation: With proper alignment and tensioning, engineering chains are relatively easy to install, reducing installation time and labor costs.
Bi-Directional Power Transmission: Engineering chains can transmit power in both forward and reverse directions, making them suitable for applications requiring bidirectional motion.
Low Maintenance: Regular maintenance, such as lubrication and inspection, can keep engineering chains in good working condition, reducing overall maintenance costs.
Reduction of Noise and Vibration: When adequately lubricated and aligned, engineering chains can operate quietly and with minimal vibration, contributing to a more comfortable and safer working environment.
Despite their many advantages, it’s essential to consider the specific requirements of each application before selecting an engineering chain. Factors such as load capacity, speed, environmental conditions, and space constraints should be taken into account to ensure the chain’s optimal performance and longevity.
In summary, engineering chains are a versatile and reliable power transmission method, offering a range of benefits that make them well-suited for use in various industrial settings.
Can engineering chains handle heavy loads and high torque requirements?
Yes, engineering chains are designed to handle heavy loads and high torque requirements, making them well-suited for various industrial applications that demand robust power transmission capabilities. The construction and materials used in engineering chains ensure their ability to withstand the stresses and forces associated with heavy loads and high torque.
Engineering chains are commonly used in heavy machinery, mining equipment, construction machinery, and other applications where substantial power transmission is necessary. Their sturdy design and precise engineering allow them to efficiently transmit power and handle the forces generated during operation.
The load capacity and torque-handling capabilities of engineering chains can vary depending on their design, size, and material. Manufacturers provide technical specifications and load ratings for different engineering chain types, enabling users to select the appropriate chain based on their specific application requirements.
In summary, engineering chains are well-equipped to handle heavy loads and high torque requirements, making them reliable and effective components in industrial systems that demand strength, durability, and efficient power transmission.
KASIN intermediate carrier chains operate in the most corrosive conditions brought about by continous operation in raw sugar juice.As a consquence chains employ corrosion resistant materials . The swivel attachments allows for self allignment of the strands during operation compensating for anymismatch.
Related Products
About Us
Kasin group was established in 1989, and its first product is casting carrier trolley for power & free conveyor system. In 1995, CHINAMFG purchased HangZhou Guoping Forging Factory (LYGP), a marketer of forging bolts & nuts to power & free line market in china. With this acquisition, CHINAMFG positioned itself as 1 of major parts suppliers of monorail and power & free conveyor system in china.
In 2
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material:
Alloy
Structure:
Roller Chain
Surface Treatment:
Polishing
Feature:
Fire Resistant, Oil Resistant, Heat Resistant
Pitch:
101.60mm
Roller Dia:
50.80mm
Samples:
US$ 100/Meter 1 Meter(Min.Order)
|
Request Sample
Customization:
Available
|
Customized Request
Can engineering chains be repaired or must they be completely replaced?
Unlike some other components, engineering chains are generally not designed to be repaired. Once an engineering chain shows signs of wear, damage, or elongation, it is recommended to replace the entire chain rather than attempting repairs. Here are the reasons why engineering chains are typically replaced instead of repaired:
1. Safety Concerns: Engineering chains are critical components in industrial applications, often responsible for transmitting high loads and operating at high speeds. If a chain fails due to a repair that was not performed correctly, it can lead to serious safety hazards and potential accidents.
2. Complex Design: Engineering chains have a complex design with various components, including pins, rollers, bushings, and plates. Repairing these components and restoring them to their original specifications is difficult and may not guarantee the same level of performance and reliability as a new chain.
3. Cost-Effectiveness: In many cases, repairing an engineering chain can be more costly and time-consuming than simply replacing it. Additionally, a repaired chain may have a shorter service life, leading to more frequent replacements in the future.
4. System Integrity: Engineering chains work as part of a larger system, engaging with sprockets and other components. If a repaired chain does not fit perfectly within the system, it can cause misalignment, premature wear, and reduced performance.
5. Manufacturer Recommendations: Chain manufacturers usually recommend replacing the entire chain when it shows signs of wear or elongation. Following these recommendations ensures that the system operates as intended and maintains its reliability.
Considering the critical role of engineering chains in various industrial applications, it is best to prioritize safety, reliability, and system performance by replacing worn or damaged chains with new ones. Regular maintenance, proper lubrication, and timely replacements will help extend the service life of the engineering chains and contribute to the overall efficiency of the machinery and equipment.
What are the benefits of using an engineering chain over other power transmission methods?
Engineering chains offer several advantages over other power transmission methods, making them a preferred choice in various industrial applications:
High Strength: Engineering chains are designed to handle heavy loads and high torque, making them suitable for demanding applications that require robust and reliable power transmission.
Wide Range of Sizes: These chains are available in a wide range of sizes and configurations, allowing for flexibility in design and accommodating various application requirements.
Durable and Long-Lasting: When properly maintained, engineering chains have a long service life, reducing the need for frequent replacements and minimizing downtime in industrial operations.
Adaptable to Harsh Environments: Engineering chains are capable of operating in harsh conditions, including dusty, dirty, or corrosive environments, without compromising their performance.
Shock Load Resistance: The design of engineering chains allows them to handle sudden impact forces and shock loads, which can occur in certain industrial processes.
Cost-Effective: Engineering chains often provide a cost-effective solution for power transmission compared to other methods, especially in high-load applications.
Simple Installation: With proper alignment and tensioning, engineering chains are relatively easy to install, reducing installation time and labor costs.
Bi-Directional Power Transmission: Engineering chains can transmit power in both forward and reverse directions, making them suitable for applications requiring bidirectional motion.
Low Maintenance: Regular maintenance, such as lubrication and inspection, can keep engineering chains in good working condition, reducing overall maintenance costs.
Reduction of Noise and Vibration: When adequately lubricated and aligned, engineering chains can operate quietly and with minimal vibration, contributing to a more comfortable and safer working environment.
Despite their many advantages, it’s essential to consider the specific requirements of each application before selecting an engineering chain. Factors such as load capacity, speed, environmental conditions, and space constraints should be taken into account to ensure the chain’s optimal performance and longevity.
In summary, engineering chains are a versatile and reliable power transmission method, offering a range of benefits that make them well-suited for use in various industrial settings.
What is an engineering chain and what are its uses in various industries?
An engineering chain, also known as an industrial chain, is a type of power transmission chain widely used in various industries for transmitting mechanical power between two or more rotating shafts. It consists of a series of interconnected links that form a flexible and durable mechanism capable of handling heavy loads and harsh operating conditions. Here are its uses in different industries:
1. Manufacturing Industry:
In the manufacturing sector, engineering chains are employed in conveyor systems for material handling, assembly lines, and automated production processes. They facilitate the movement of raw materials, workpieces, and finished products efficiently, streamlining production and reducing manual labor.
2. Automotive Industry:
Automotive manufacturing relies heavily on engineering chains for conveying car parts during assembly. From the production of engines to body assembly, these chains ensure a smooth and continuous flow of components through the manufacturing process.
3. Agriculture and Farming:
In the agricultural sector, engineering chains are used in machinery such as tractors and combine harvesters. They facilitate power transmission from the engine to different agricultural implements, enabling various tasks like plowing, seeding, and harvesting.
4. Construction and Mining:
Construction equipment and mining machinery utilize engineering chains for heavy-duty power transmission. These chains are suitable for harsh environments and high-load applications, making them ideal for conveying construction materials and excavating operations.
5. Oil and Gas Industry:
In the oil and gas sector, engineering chains are utilized in drilling rigs and oil extraction equipment. They assist in the rotation of drill bits and the transfer of power within complex drilling systems.
6. Food and Beverage Industry:
Engineering chains find applications in food processing and beverage manufacturing, where they are used in conveyor systems for handling ingredients, packaging, and bottling processes. Specialized food-grade chains are designed to meet strict hygiene standards.
7. Material Handling:
Across various industries, engineering chains are widely employed in material handling systems, including overhead cranes, hoists, and elevators. They ensure smooth and efficient movement of heavy loads in warehouses, distribution centers, and manufacturing facilities.
8. Pulp and Paper Industry:
In the pulp and paper industry, engineering chains are used in paper processing machines, pulp digesters, and paper converting equipment. They contribute to the continuous flow of paper products during manufacturing.
9. Renewable Energy:
In the renewable energy sector, engineering chains are utilized in wind turbines and solar tracking systems. They assist in adjusting the position of solar panels and wind turbine blades to optimize energy capture.
10. Power Generation:
In power plants, engineering chains are used in various equipment, including conveyor systems for transporting fuel and ash, as well as in boiler feed systems and other power generation processes.
11. Water and Wastewater Treatment:
Engineering chains are employed in water treatment plants for sludge dewatering and in wastewater treatment plants for handling sludge and screenings.
12. Textile Industry:
In textile machinery, engineering chains assist in the production process, including spinning, weaving, and fabric handling.
13. Printing Industry:
In printing presses, engineering chains facilitate the smooth movement of paper during the printing process.
14. Packaging Industry:
Engineering chains are utilized in packaging machinery for handling boxes, cartons, and other packaging materials.
Overall, engineering chains are versatile components that play a crucial role in various industries for power transmission and material handling applications. They provide reliability, durability, and efficiency, making them an essential part of modern industrial processes.
√ HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033. √ CHOHO has 4 subsidiaries, including testing technology and international trading companies. has 4 factories in HangZhou, Thailand factory, ZheJiang R&D Center and Tokyo R&D Center. In addition, CHOHO ZHangZhoug Industrial zone is expected to be completed & put into operation next year. √ We specialized in producing all kinds of standard chains and special chains, such as Agricultural Chain, Sprocket, Chain Harrow, Tillage Parts,Rice Harvester Chain, GS38 Chain, Roller Chain, Automobile Chain, Motorcycle Chain Industrial Chain and so on.Our partners among world top enterprises, such as LOVOL,JOHN DEERE,NEWHOLLAND, CLASS,AGCO,DEUTZFAHR,HONDA, KUBOTA etc.
Packaging Details:
advanced packaging / convenience package / bulk package / Waterproof bag / PE Bag / Premium cardboard box / Regular cardboard Carton / Neutral Box / Wooden case / Steel Pallets or Customization
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time!
We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
******************************************************* After years of quality practice, CHOHO has formed a unique quality culture and a quality management model that strategically achieves global chain system technology leaders in quality management. *******************************************************
∞ Driven by quality culture and strategy
∞ Implementation of R&D,procurement, production and marketing Digital Quality Management of the Whole Value Chain Cycle
∞ Quality Synergy of the Whole Industry Chain
∞ Achievement chain system technology leader
√ CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc.
CHOHO has been invited to participate in many international exhibitions around the world, including industrial exhibitions, agricultural exhibitions, motorcycle exhibitions, engine exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and other world famous exhibitions!
COOPERATIVE CLIENT
Broad Customer Channels Market Continues to Develop!
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
FAQ
1. Are you manufacturer or trade Company? We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team. 2. What terms of payment you usually use? T/T 30% deposit and 70% against document, L/C at sight 3. What is your lead time for your goods? Normally 30~45 days.Stock can be shipped immediately. 4. Do you attend any Show? We attend Hannover show in Germany, EIMA in Italy, CHINAMFG in France, CIAME in China and many other Agricultural machinery shows. 5.Do you offer free samples? Yes,we can.or you just bear the shipping cost. 6.Is OEM available? Yes, OEM is available. We have professional designers to help you design.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
You can apply for a refund up to 30 days after receipt of the products.
Can engineering chains be used in agricultural machinery and equipment?
Yes, engineering chains are commonly used in various agricultural machinery and equipment applications. Their robust design and ability to handle heavy loads make them well-suited for the demanding and often harsh conditions in the agricultural industry. Here are some examples of how engineering chains are used in agriculture:
Combine Harvesters: Engineering chains are utilized in combine harvesters to drive components like the cutter head, reel, and auger. These chains are essential for efficient harvesting and grain collection.
Tractors: In tractors, engineering chains are employed in power take-off (PTO) systems to transfer power from the engine to different agricultural implements, such as plows, mowers, and tillers.
Balers: Engineering chains are used in balers to compress and bind crops into bales, facilitating easy storage and transport.
Seeders and Planters: These machines use engineering chains to distribute seeds or plants evenly in the field, ensuring proper crop spacing and optimal growth.
Grain Handling Equipment: Engineering chains are integral in grain handling equipment, including bucket elevators, grain conveyors, and grain elevators, facilitating the efficient movement and storage of harvested crops.
The agricultural environment can be challenging, with factors such as dust, debris, and varying weather conditions. Engineering chains used in agricultural machinery are often designed with additional protection against contaminants and corrosion to ensure reliable performance over extended periods.
When selecting engineering chains for agricultural applications, it’s essential to consider factors like load capacity, environmental conditions, maintenance requirements, and the specific needs of each machine. Regular inspection and proper lubrication are crucial to maintain the chains’ performance and extend their service life in agricultural machinery.
What are the factors to consider when selecting an engineering chain for an application?
When selecting an engineering chain for a specific application, several important factors should be taken into consideration:
1. Load Capacity: Determine the maximum load the chain will need to handle in the application. It’s crucial to select a chain with a sufficient load-carrying capacity to ensure safe and reliable operation.
2. Speed: Consider the operating speed of the application. High-speed applications may require special engineering chains designed to handle increased centrifugal forces and reduce wear.
3. Environmental Conditions: Evaluate the environmental factors the chain will be exposed to, such as temperature, humidity, corrosive substances, and contaminants. Choose chains with suitable materials and coatings to withstand these conditions.
4. Lubrication: Determine the lubrication requirements of the chain. Some chains may require regular lubrication, while others are designed to operate with minimal or no additional lubrication.
5. Alignment and Tension: Ensure proper alignment and tensioning of the chain to prevent premature wear and elongation, which can lead to chain failure.
6. Space Limitations: Consider the available space for the chain in the application. Some environments may require compact chain designs to fit within tight spaces.
7. Application Type: Different types of engineering chains are available, each designed for specific applications, such as conveyor systems, power transmission, lifting equipment, or agricultural machinery. Select a chain type that aligns with the application’s requirements.
8. Maintenance: Evaluate the maintenance capabilities of the application. Some chains may require frequent maintenance, while others offer extended maintenance intervals.
9. Cost: Consider the budget for the chain. While cost is important, it’s essential to balance it with the chain’s quality and performance to ensure long-term reliability and reduced downtime.
10. Manufacturer and Quality: Choose engineering chains from reputable manufacturers known for producing high-quality and reliable products.
By carefully considering these factors, engineers and operators can select the most suitable engineering chain for their specific application, ensuring optimal performance, longevity, and safety.
Are there any special considerations for lubricating engineering chains?
Yes, proper lubrication is essential for the optimal performance and longevity of engineering chains. Here are some special considerations to keep in mind when lubricating engineering chains:
1. Lubricant Selection: Choose the appropriate lubricant based on the chain’s operating conditions, speed, load, and environmental factors. Different applications may require different types of lubricants, such as oil-based or grease-based lubricants.
2. Correct Lubrication Amount: Applying the right amount of lubricant is crucial. Insufficient lubrication can lead to increased friction and wear, while excessive lubrication can attract contaminants and cause the chain to sling off excess grease or oil.
3. Regular Lubrication: Implement a regular lubrication schedule to ensure the chain is consistently lubricated. Frequent lubrication can help reduce friction and wear, extending the chain’s service life.
4. Lubrication Method: The method of lubrication will depend on the chain design and accessibility. Some chains have built-in lubrication systems, while others may require manual lubrication using oilers or grease guns.
5. Cleanliness: Before lubrication, make sure the chain is clean and free from debris. Cleaning the chain helps prevent abrasive particles from becoming trapped in the lubricant, which could accelerate wear.
6. Avoid Contaminants: Keep lubricants and lubrication equipment free from contaminants to maintain the purity and effectiveness of the lubricant.
7. Environmental Factors: Consider the operating environment when selecting a lubricant. High temperatures, moisture, and harsh chemicals can affect the lubricant’s performance, so choose one that can withstand these conditions.
8. Reapplication: In some applications, the lubricant may wear off or become contaminated more quickly. Regularly monitor the chain’s lubrication condition and reapply lubricant as needed.
9. Training and Safety: Ensure that personnel involved in the lubrication process are properly trained in handling lubricants safely and efficiently.
By following these special considerations, you can optimize the performance and reliability of engineering chains through effective lubrication, reducing wear and extending the chain’s useful life in various industrial applications.
KASIN intermediate carrier chains operate in the most corrosive conditions brought about by continous operation in raw sugar juice.As a consquence chains employ corrosion resistant materials . The swivel attachments allows for self allignment of the strands during operation compensating for anymismatch.
Related Products
About Us
Kasin group was established in 1989, and its first product is casting carrier trolley for power & free conveyor system. In 1995, CHINAMFG purchased HangZhou Guoping Forging Factory (LYGP), a marketer of forging bolts & nuts to power & free line market in china. With this acquisition, CHINAMFG positioned itself as 1 of major parts suppliers of monorail and power & free conveyor system in china.
In 2
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material:
Alloy
Structure:
Roller Chain
Surface Treatment:
Polishing
Feature:
Fire Resistant, Oil Resistant, Heat Resistant
Pitch:
203.20mm
Roller Dia:
89.00mm
Samples:
US$ 100/Meter 1 Meter(Min.Order)
|
Request Sample
Customization:
Available
|
Customized Request
How do engineering chains compare to other types of chains in terms of efficiency?
Engineering chains are known for their high efficiency in power transmission compared to some other types of chains. Their efficiency can be attributed to several factors:
Minimal Friction: Engineering chains are designed with precision rollers and bushings, which reduces friction between the chain’s components. This results in less energy loss during power transmission.
High-Quality Materials: These chains are typically made from high-quality materials, such as alloy steel, which ensures durability and minimal elongation under heavy loads. This material choice helps maintain efficiency over extended periods of use.
Precise Manufacturing: Engineering chains are manufactured with tight tolerances and precise engineering, ensuring consistent performance and smooth operation. This precision minimizes energy losses due to chain misalignment or uneven loading.
Optimized Design: The design of engineering chains takes into account the specific requirements of power transmission, making them well-suited for their intended applications. This optimized design contributes to their overall efficiency.
Proper Lubrication: Regular and proper lubrication of engineering chains is essential to maintain their efficiency. Adequate lubrication reduces friction and wear, optimizing power transfer efficiency.
Compared to some other types of chains, such as standard roller chains, engineering chains may offer higher efficiency due to their advanced design and manufacturing processes. However, the choice of chain type depends on the specific application requirements, load conditions, operating environment, and other factors.
In certain applications, other power transmission methods like belts or gears might be preferred over chains, based on factors such as noise level, space constraints, and maintenance considerations. Each power transmission method has its advantages and limitations, and selecting the most suitable option requires careful consideration of the application’s needs.
How do engineering chains handle angular misalignment between sprockets?
Engineering chains are designed to handle a certain degree of angular misalignment between sprockets. Angular misalignment occurs when the rotational axes of the driving and driven sprockets are not perfectly parallel, leading to an angle between them. While it is essential to minimize misalignment to prevent excessive wear and premature failure, some level of misalignment tolerance is built into engineering chains to accommodate real-world installation variations.
When angular misalignment exists, the chain’s side plates and rollers are designed to articulate and adjust to the varying angles between the sprockets. This flexibility allows the chain to smoothly engage and disengage from the sprocket teeth without binding or jamming. However, it’s important to note that excessive misalignment can still cause accelerated wear, noise, and reduced efficiency in the chain drive system.
To ensure optimal performance and longevity, it is recommended to keep angular misalignment within the manufacturer’s specified limits. These limits can vary depending on the chain size, type, and application. When installing an engineering chain, it’s crucial to align the sprockets as accurately as possible and use alignment tools if necessary.
In applications where angular misalignment is unavoidable, special chain types or accessories, such as chain tensioners or idler sprockets, can be used to help compensate for the misalignment and improve overall system performance.
In summary, engineering chains are designed to handle a certain degree of angular misalignment between sprockets, but it is essential to follow the manufacturer’s guidelines and maintain proper alignment to ensure reliable and efficient operation of the chain drive system.
What are the advantages of using an engineering chain in industrial applications?
Engineering chains offer several advantages that make them highly suitable for a wide range of industrial applications:
Robust and Durable: Engineering chains are built to withstand heavy loads, harsh environmental conditions, and abrasive materials commonly found in industrial settings. Their robust construction ensures long-lasting performance and reduces the frequency of replacements, contributing to cost-effectiveness.
Versatility: With various types and configurations available, engineering chains are highly versatile. They can be adapted to a wide array of applications, such as material handling, conveyor systems, bucket elevators, and more. Different attachments and accessories further enhance their adaptability for specific tasks.
Specialized Variants: The market offers a diverse selection of engineering chains with specialty variants designed for specific industries. Whether it’s mining, agriculture, automotive, or food processing, there is likely an engineering chain optimized for the unique demands of each application.
High Load Capacity: Engineering chains are capable of handling heavy loads, making them suitable for heavy machinery, lifting equipment, and other industrial applications requiring substantial power transmission capabilities.
Efficient Power Transmission: The design of engineering chains ensures smooth and efficient power transmission, reducing energy losses and improving overall system performance.
Attachments and Accessories: Many engineering chains come with pre-installed or customizable attachments that enable them to perform specialized tasks. These attachments can include slats, buckets, rollers, and other components, enhancing their ability to carry, grip, or convey materials as needed.
Reliable Performance: Due to their robust design and precise engineering, these chains provide reliable and consistent performance even under challenging conditions, contributing to increased productivity and reduced downtime.
Wide Range of Materials: Engineering chains can be manufactured from various materials, including carbon steel, stainless steel, and plastic, allowing for compatibility with different operating environments and industries.
Cost-Effective Solutions: Despite their higher initial cost compared to standard roller chains, engineering chains often prove to be cost-effective in the long run due to their extended service life and reduced maintenance needs.
In summary, engineering chains offer durability, versatility, and specialized features that make them an excellent choice for industrial applications where reliable and efficient power transmission is essential. Their ability to handle heavy loads, varied environments, and specific tasks sets them apart as a valuable component in numerous industrial processes.
KASIN intermediate carrier chains operate in the most corrosive conditions brought about by continous operation in raw sugar juice.As a consquence chains employ corrosion resistant materials . The swivel attachments allows for self allignment of the strands during operation compensating for anymismatch.
Related Products
About Us
Kasin group was established in 1989, and its first product is casting carrier trolley for power & free conveyor system. In 1995, CHINAMFG purchased HangZhou Guoping Forging Factory (LYGP), a marketer of forging bolts & nuts to power & free line market in china. With this acquisition, CHINAMFG positioned itself as 1 of major parts suppliers of monorail and power & free conveyor system in china.
In 2
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material:
Alloy
Structure:
Roller Chain
Surface Treatment:
Polishing
Feature:
Fire Resistant, Oil Resistant, Heat Resistant
Pitch:
152.40mm
Roller Dia:
76.20mm
Samples:
US$ 100/Meter 1 Meter(Min.Order)
|
Request Sample
Customization:
Available
|
Customized Request
Can engineering chains be used in overhead or inverted applications?
Yes, engineering chains can be used in both overhead and inverted applications, provided they are properly selected and installed. These types of applications are common in various industries, including material handling, automotive, and food processing. Engineering chains are versatile and well-suited for such applications due to their robust construction, flexibility, and ability to handle heavy loads.
Overhead applications involve suspending the chain from overhead beams or structures, while inverted applications require the chain to run on the underside of the conveyor or equipment. Some factors to consider when using engineering chains in these applications include:
Corrosion Resistance: For overhead applications in outdoor environments or areas with exposure to moisture, it is essential to use engineering chains made from corrosion-resistant materials, such as stainless steel, to prevent rust and ensure longevity.
Lubrication: Proper and regular lubrication is crucial for chains in both overhead and inverted applications to reduce friction, wear, and noise levels. Lubrication also helps protect the chain from contaminants and moisture.
Load Capacity: Ensure that the engineering chain selected has a sufficient load capacity to handle the weight of the conveyed materials or equipment in the application.
Installation: Proper installation is critical for the smooth operation of the chain in overhead and inverted applications. Correct tensioning and alignment will help prevent premature wear and improve overall performance.
Chain Speed: Consider the speed at which the chain will be running in the application, as higher speeds may require additional considerations in terms of lubrication and wear.
By taking these factors into account and following the manufacturer’s guidelines for installation, lubrication, and maintenance, engineering chains can be used effectively in overhead and inverted applications. They offer reliable and efficient power transmission and material handling solutions, making them valuable components in a wide range of industrial processes and systems.
How do engineering chains handle side loads and lateral forces?
Engineering chains are designed to handle side loads and lateral forces effectively, making them suitable for applications where such forces may be present. The ability of engineering chains to handle side loads and lateral forces is primarily influenced by their construction and material properties.
Key factors contributing to the handling of side loads and lateral forces by engineering chains include:
Chain Design: Engineering chains are often constructed with solid bushings and rollers that provide smooth articulation between the chain links. This design minimizes friction and wear, allowing the chain to better accommodate lateral movements.
Material Selection: High-quality engineering chains are typically made from durable materials, such as alloy steel, that offer excellent tensile strength and resistance to fatigue. These material properties enable the chain to withstand lateral forces without deformation or failure.
Clearances: The clearances between the chain components and the sprocket teeth are carefully engineered to ensure that the chain can flex and adjust to lateral forces without jamming or binding. Proper clearances also help reduce wear and noise during operation.
Guidance Systems: In certain applications, additional guidance systems may be used to support the chain and maintain its alignment, especially when dealing with significant side loads. These guidance systems can include wear strips, guide rails, or other forms of lateral support.
It’s important to note that while engineering chains can handle some degree of side loads and lateral forces, excessive or prolonged lateral forces can lead to premature wear and reduced chain life. Therefore, it is crucial to select the appropriate chain size and design for the specific application and operating conditions to ensure optimal performance and longevity.
Regular maintenance, including proper lubrication and periodic inspection, is also essential to monitor chain wear and detect any signs of damage that may result from side loads or other external forces. By following proper maintenance practices, the engineering chain’s ability to handle side loads and lateral forces can be maximized, ensuring reliable and efficient power transmission in various industrial applications.
Can engineering chains handle heavy loads and high torque requirements?
Yes, engineering chains are designed to handle heavy loads and high torque requirements, making them well-suited for various industrial applications that demand robust power transmission capabilities. The construction and materials used in engineering chains ensure their ability to withstand the stresses and forces associated with heavy loads and high torque.
Engineering chains are commonly used in heavy machinery, mining equipment, construction machinery, and other applications where substantial power transmission is necessary. Their sturdy design and precise engineering allow them to efficiently transmit power and handle the forces generated during operation.
The load capacity and torque-handling capabilities of engineering chains can vary depending on their design, size, and material. Manufacturers provide technical specifications and load ratings for different engineering chain types, enabling users to select the appropriate chain based on their specific application requirements.
In summary, engineering chains are well-equipped to handle heavy loads and high torque requirements, making them reliable and effective components in industrial systems that demand strength, durability, and efficient power transmission.
Heavy Duty Engineering Chains 81X 81XH 81XHH 81XHS Cranked link Transmission Chains
Our range of 81X chain and 81X sprockets covers the most popular styles available worldwide. It is a 2.609 pitch, straight sidebar chain, and ready for immediate delivery to your site. 81X chains are commonly found in the timber industry and used for conveyors, stackers, sorters, trimmer saws, and un-scramblers. Due to their low-cost these chains are found in a wide variety of applications & industries. The styles of 81X chain that we stock are manufactured from different materials, plate thickness and sidebar heights. This selection enables you to have higher working loads and extend your chains service life. Our range of 81X chains and sprockets in CHINAMFG are available in different tiers of quality and price. All chains come with CHINAMFG bush and roller, with fully heat-treated components and are manufactured to commercial standards for clearance, fits and limits.We stock 81X chain in 10-foot rolls and stock a full range of rivets, connector links, attachments, and sprockets.
Chain NO.
Pitch
Roller Diamter
Width Between inner Plates
Pin Diameter
Pin Length
lnner Plate Depth
Plate Thick-
-ness
Ultimate Tensile Strength
Average Tensile Strength
P
d1 max
b1 min
d2 max
L max
Lc max
h2 max
t/T max
Q min
mm
mm
mm
mm
mm
mm
mm
mm
kN
81X
66.27
23.00
27.00
11.10
49.0
53.5
28.50
4.00
106.7
81XH
66.27
23.00
27.78
11.10
60.7
65.1
31.35
7.94/5.55
151.9
81XHH
66.27
23.00
27.78
11.10
65.6
70.0
31.35
7.94
191.1
81XHS
66.27
23.00
27.00
11.10
63.6
68.0
31.80
7.60
152.0
Contact us: We care about our valued buyers, if you have any questions, our Customer Service staffs will be very glad to help you. We try our best to reply to your emails as soon as possible, however, due to high volume of daily incoming emails and time zone difference, we may not be able to reply your emails immediately. Please allow 24 business hours for us to response.
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/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Usage:
Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material:
Iron
Surface Treatment:
Oil Blooming
Feature:
Oil Resistant
Chain Size:
1/2"*3/32"
Structure:
Roller Chain
Samples:
US$ 9999/Piece 1 Piece(Min.Order)
|
Request Sample
Can engineering chains be used for power transmission in automotive applications?
Yes, engineering chains can be used for power transmission in automotive applications. They are commonly employed in various automotive systems that require reliable and efficient power transfer. Here are some automotive applications where engineering chains are used:
Timing Chains: In internal combustion engines, timing chains are critical for synchronizing the camshaft and crankshaft’s rotation. They ensure that the engine’s valves open and close at the precise time, optimizing engine performance and fuel efficiency.
Drive Chains: Engineering chains are used in automotive drive systems, especially in older vehicles or specific applications where a chain drive is preferred over a belt or gear drive. Drive chains can be found in various components, such as transfer cases, rear-wheel-drive systems, and motorcycle drives.
Steering System: In some automotive steering systems, engineering chains are used to transmit the rotational force from the steering wheel to the steering rack or gearbox, enabling vehicle control.
Transfer Cases: In four-wheel-drive and all-wheel-drive systems, engineering chains are utilized in transfer cases to distribute power between the front and rear axles, allowing for better traction and handling on various terrains.
Suspension Systems: Some automotive suspension systems incorporate engineering chains to support components like torsion bars or assist in adjusting suspension height in certain vehicles.
Exhaust System: In exhaust gas recirculation (EGR) systems, engineering chains may be employed to control the flow of exhaust gases, helping to reduce emissions.
It is important to note that while engineering chains are suitable for certain automotive applications, modern vehicles often utilize other methods of power transmission, such as timing belts and gears, due to their quieter operation and reduced maintenance needs. The choice of power transmission method in automotive applications depends on factors like design requirements, space limitations, cost considerations, and desired performance characteristics.
What are the factors to consider when selecting an engineering chain for an application?
When selecting an engineering chain for a specific application, several important factors should be taken into consideration:
1. Load Capacity: Determine the maximum load the chain will need to handle in the application. It’s crucial to select a chain with a sufficient load-carrying capacity to ensure safe and reliable operation.
2. Speed: Consider the operating speed of the application. High-speed applications may require special engineering chains designed to handle increased centrifugal forces and reduce wear.
3. Environmental Conditions: Evaluate the environmental factors the chain will be exposed to, such as temperature, humidity, corrosive substances, and contaminants. Choose chains with suitable materials and coatings to withstand these conditions.
4. Lubrication: Determine the lubrication requirements of the chain. Some chains may require regular lubrication, while others are designed to operate with minimal or no additional lubrication.
5. Alignment and Tension: Ensure proper alignment and tensioning of the chain to prevent premature wear and elongation, which can lead to chain failure.
6. Space Limitations: Consider the available space for the chain in the application. Some environments may require compact chain designs to fit within tight spaces.
7. Application Type: Different types of engineering chains are available, each designed for specific applications, such as conveyor systems, power transmission, lifting equipment, or agricultural machinery. Select a chain type that aligns with the application’s requirements.
8. Maintenance: Evaluate the maintenance capabilities of the application. Some chains may require frequent maintenance, while others offer extended maintenance intervals.
9. Cost: Consider the budget for the chain. While cost is important, it’s essential to balance it with the chain’s quality and performance to ensure long-term reliability and reduced downtime.
10. Manufacturer and Quality: Choose engineering chains from reputable manufacturers known for producing high-quality and reliable products.
By carefully considering these factors, engineers and operators can select the most suitable engineering chain for their specific application, ensuring optimal performance, longevity, and safety.
Can engineering chains be used in corrosive or harsh environments?
Yes, engineering chains can be designed and manufactured to withstand corrosive or harsh environments. When operating in such conditions, it is crucial to select the appropriate materials and coatings for the chain to ensure its durability and performance. Here are some considerations for using engineering chains in corrosive or harsh environments:
1. Material Selection: Choose materials that have high corrosion resistance, such as stainless steel or nickel-plated chains. These materials can withstand exposure to moisture, chemicals, and other corrosive agents.
2. Coatings and Surface Treatments: Applying specialized coatings or surface treatments to the chain can further enhance its corrosion resistance. Common coatings include zinc plating, chromate conversion coating, and polymer coatings.
3. Sealed Joints: Opt for engineering chains with sealed joints or special seals to protect the internal components from contaminants and moisture, reducing the risk of corrosion.
4. Environmental Ratings: Some engineering chains may come with specific environmental ratings that indicate their suitability for certain conditions. Check these ratings to ensure the chain is appropriate for the intended environment.
5. Regular Maintenance: Even with corrosion-resistant materials and coatings, regular maintenance is essential. Keep the chain clean, lubricated, and free from debris to prevent corrosion and premature wear.
6. Compatibility with Other Components: Ensure that all components in the chain system, such as sprockets and bearings, are also suitable for use in corrosive environments.
7. Temperature Considerations: Take into account the operating temperature range of the environment. Some materials may perform differently at extreme temperatures, affecting the chain’s overall performance.
8. Chemical Exposure: If the chain will be exposed to specific chemicals or substances, verify that the chosen materials and coatings are resistant to those chemicals.
By carefully selecting the right materials, coatings, and design features, engineering chains can effectively handle corrosive or harsh environments, maintaining their functionality and longevity in challenging industrial applications.
Short pitch precision roller chain conforms to ISO, ASME/ANSI, DIN, JIS andother standards, mainly including A series short pitch
precision roller chain, Bseries short pitch precision roller chain, heavy load series roller chain and otherseries;
Using high-quality materials and advanced processing technology, theproduct has the characteristics of high tensile strength and
high fatiguestrength. The tensile strength reaches more than 1.1 times the minimum tensilestrength of ISO standard and the
fatigue strength reaches more than 1.15 timesthe minimum dynamic load strength of iSO standard Products are widely used in
engineering machinery, agricultural machineryand other fields, transmitting power for all kinds of machinery and facilities.
Product Parameters
Packaging & Shipping
Our Advantages
1. We have over 10 years’ experience. 2. OEM or Non-Standard Bearings: Any requirement for Non-standard bearings is easily fulfilled by us due to our vast knowledge and links in the industry. 3. After Sales Service and Technical Assistance: Our company provides after-sales service and technical assistance as per the customer’s requirements and needs. 4. Quick Delivery: Our company provides just-in-time delivery with our streamlined supply chain. 5.We attend promptly to any customer questions. We believe that if our customers are satisfied then it proves our worth. Our customers are always given quick support.
Please contact us immediately if you have any questions.
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You can apply for a refund up to 30 days after receipt of the products.
Can engineering chains be used in overhead or inverted applications?
Yes, engineering chains can be used in both overhead and inverted applications, provided they are properly selected and installed. These types of applications are common in various industries, including material handling, automotive, and food processing. Engineering chains are versatile and well-suited for such applications due to their robust construction, flexibility, and ability to handle heavy loads.
Overhead applications involve suspending the chain from overhead beams or structures, while inverted applications require the chain to run on the underside of the conveyor or equipment. Some factors to consider when using engineering chains in these applications include:
Corrosion Resistance: For overhead applications in outdoor environments or areas with exposure to moisture, it is essential to use engineering chains made from corrosion-resistant materials, such as stainless steel, to prevent rust and ensure longevity.
Lubrication: Proper and regular lubrication is crucial for chains in both overhead and inverted applications to reduce friction, wear, and noise levels. Lubrication also helps protect the chain from contaminants and moisture.
Load Capacity: Ensure that the engineering chain selected has a sufficient load capacity to handle the weight of the conveyed materials or equipment in the application.
Installation: Proper installation is critical for the smooth operation of the chain in overhead and inverted applications. Correct tensioning and alignment will help prevent premature wear and improve overall performance.
Chain Speed: Consider the speed at which the chain will be running in the application, as higher speeds may require additional considerations in terms of lubrication and wear.
By taking these factors into account and following the manufacturer’s guidelines for installation, lubrication, and maintenance, engineering chains can be used effectively in overhead and inverted applications. They offer reliable and efficient power transmission and material handling solutions, making them valuable components in a wide range of industrial processes and systems.
How do engineering chains handle reverse motion or anti-reverse requirements?
Engineering chains are designed to handle reverse motion or anti-reverse requirements in certain applications. This capability is essential in situations where the load or the machinery needs to move back and forth. Here’s how engineering chains achieve this:
1. Tooth Shape: Many engineering chains, such as roller chains or silent chains, feature a specific tooth shape on the sprockets. The tooth profile is designed to engage the chain rollers or links in one direction, allowing smooth motion, while preventing engagement in the reverse direction, effectively acting as an anti-reverse mechanism.
2. One-Way Clutches: Some engineering chain applications may incorporate one-way clutches or overrunning clutches. These devices allow the chain and sprockets to engage and transmit power in one direction, while freewheeling or disengaging in the opposite direction, preventing reverse motion.
3. Ratcheting Mechanisms: In certain engineering chain systems, ratcheting mechanisms are employed to allow forward motion and prevent backward movement. These mechanisms consist of pawls and teeth that engage in one direction and disengage in the reverse direction, effectively providing an anti-reverse function.
4. Backstop Clutches: Backstop clutches are used to prevent reverse motion in specific engineering chain applications. These clutches allow the chain to engage and transmit power in one direction, while locking and preventing motion in the reverse direction.
5. Tensioning Devices: Proper tensioning of the engineering chain can also play a role in preventing reverse motion. Adequate tension helps keep the chain engaged with the sprockets in the desired direction, reducing the risk of slipping or backdriving.
6. Design and Orientation: Engineers can design the system in a way that naturally discourages reverse motion. For example, the layout of the chain path and the arrangement of sprockets can make it less likely for the chain to move in the opposite direction.
By using these methods and incorporating suitable components, engineering chains can effectively handle reverse motion or anti-reverse requirements, ensuring the safe and reliable operation of machinery in applications where back-and-forth motion is necessary.
How does an engineering chain differ from a standard roller chain?
Engineering chains and standard roller chains share similarities in terms of their basic design, consisting of interconnected links that engage with sprockets for power transmission. However, there are key differences between the two types of chains:
Application: Standard roller chains, also known as transmission chains, are primarily used for power transmission in industrial applications. They are commonly found in machinery, automotive, and other power transmission systems. On the other hand, engineering chains have a broader range of applications and are specifically designed for various industrial uses beyond pure power transmission.
Design and Construction: Engineering chains are available in different configurations and materials to meet specific industrial needs. They come in various types like drag chains, apron chains, leaf chains, and more, each tailored for a particular application, such as material handling, lifting, or conveying. Standard roller chains have a more standardized design with cylindrical rollers, providing smooth motion in power transmission applications.
Attachments: Engineering chains often feature attachments or extended pins that allow for the connection of specialized components or accessories. These attachments can be used for carrying loads, attaching products, or facilitating specific tasks in industrial processes. Standard roller chains, on the other hand, typically do not come with attachments.
Load Capacity: Engineering chains are designed to handle a wide range of loads, including heavy loads, abrasive materials, and harsh environmental conditions. They are built to withstand the demands of rugged industrial settings. Standard roller chains are suitable for general power transmission applications and may not be as robust as engineering chains in challenging environments.
Specialty Chains: Engineering chains include various specialty chains that cater to specific industries and applications, such as mining, agriculture, escalators, and more. Standard roller chains do not have the same diversity of specialized variants.
In summary, engineering chains are more versatile and adaptable, tailored to a broader range of industrial applications beyond power transmission. They offer a wider variety of designs, materials, and attachments to suit specific needs, making them suitable for demanding and specialized tasks in various industries.
XIHU (WEST LAKE) DIS.HUA Chain Group is the most professional manufacturer of power transmission in China, manufacturing roller chains, industry sprockets, motorcycle sprockets, casting sprockets, different type of couplings, pulleys, taper bushes, locking devices, gears, shafts, CNC precision parts and so on. We have passed ISO9001, ISO14001, TS16949 such quality and enviroment certification
We adopt good quality raw material and strict with DIN, ANSI, JIS standard ect, We have professional quality conrol team, complet equipment, advanaced technology. In 1999, Xihu (West Lake) Dis.hua obtained ISO9001 Certificate of Quality Assurance System, besides, the company also devotes itselt o environmental protection, In2002, it also obtained ISO14001 Certificate of Environment Management System.
Engineering Bush Chains with Attachments Material: Alloy Steel Surface Treatment: Shot Peening / Blacking / Blueing Main Application: Industry machine
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Usage:
Transmission Chain
Material:
Alloy/Carbon Steel
Color:
Solid Color
Donghua Chain No:
S102b S110 S111 S131….
Pitch:
101.6 152.4 120.9 78.11…
Structure (for Chain):
Roller Chain
Customization:
Available
|
Customized Request
What are the noise and vibration characteristics of engineering chains?
Engineering chains, like other types of roller chains, can produce noise and vibrations during their operation. The noise and vibration characteristics of engineering chains depend on several factors:
Lubrication: Proper lubrication of the chain can help reduce friction between the chain’s components, leading to smoother operation and lower noise levels.
Chain Condition: A well-maintained chain with proper tension and minimal wear is likely to produce less noise and vibration compared to a worn or damaged chain.
Alignment: Proper alignment of the sprockets and the chain is essential to minimize lateral forces, which can contribute to increased noise and vibration.
Load and Speed: Heavier loads and higher speeds can increase the dynamic forces within the chain, leading to more pronounced noise and vibration.
Environmental Factors: External factors, such as temperature, humidity, and contaminants, can influence the chain’s noise and vibration characteristics.
Chain noise and vibration can be managed through various measures:
Chain Design: Some chains are designed with noise reduction features, such as special profile plates or noise-dampening materials.
Lubrication: Using high-quality and appropriate lubricants can help reduce friction and noise.
Tensioning: Properly tensioned chains experience less vibration and are less likely to produce noise.
Maintenance: Regular inspection and maintenance can identify and address any issues that may contribute to increased noise and vibration.
Isolation: In some applications, adding vibration isolators or dampeners can help reduce the transmission of noise and vibrations to surrounding structures.
It’s important to consider the specific requirements of the application and consult with chain manufacturers or experts to select the most suitable engineering chain and implement noise and vibration mitigation strategies when necessary.
What are the benefits of using an engineering chain over other power transmission methods?
Engineering chains offer several advantages over other power transmission methods, making them a preferred choice in various industrial applications:
High Strength: Engineering chains are designed to handle heavy loads and high torque, making them suitable for demanding applications that require robust and reliable power transmission.
Wide Range of Sizes: These chains are available in a wide range of sizes and configurations, allowing for flexibility in design and accommodating various application requirements.
Durable and Long-Lasting: When properly maintained, engineering chains have a long service life, reducing the need for frequent replacements and minimizing downtime in industrial operations.
Adaptable to Harsh Environments: Engineering chains are capable of operating in harsh conditions, including dusty, dirty, or corrosive environments, without compromising their performance.
Shock Load Resistance: The design of engineering chains allows them to handle sudden impact forces and shock loads, which can occur in certain industrial processes.
Cost-Effective: Engineering chains often provide a cost-effective solution for power transmission compared to other methods, especially in high-load applications.
Simple Installation: With proper alignment and tensioning, engineering chains are relatively easy to install, reducing installation time and labor costs.
Bi-Directional Power Transmission: Engineering chains can transmit power in both forward and reverse directions, making them suitable for applications requiring bidirectional motion.
Low Maintenance: Regular maintenance, such as lubrication and inspection, can keep engineering chains in good working condition, reducing overall maintenance costs.
Reduction of Noise and Vibration: When adequately lubricated and aligned, engineering chains can operate quietly and with minimal vibration, contributing to a more comfortable and safer working environment.
Despite their many advantages, it’s essential to consider the specific requirements of each application before selecting an engineering chain. Factors such as load capacity, speed, environmental conditions, and space constraints should be taken into account to ensure the chain’s optimal performance and longevity.
In summary, engineering chains are a versatile and reliable power transmission method, offering a range of benefits that make them well-suited for use in various industrial settings.
Can engineering chains be used in high-speed applications?
Yes, engineering chains can be used in high-speed applications, but their suitability depends on various factors. While some engineering chains are designed to handle high-speed operation, others may not be suitable for such applications. Here are some considerations:
1. Chain Type: Different types of engineering chains have varying capabilities when it comes to high-speed operation. For example, roller chains are commonly used in industrial applications and can handle moderate to high speeds efficiently. On the other hand, conveyor chains or specialty chains may have limitations on speed due to their design and intended use.
2. Manufacturer Specifications: Check the manufacturer’s specifications and recommendations for the engineering chain you plan to use. Manufacturers often provide maximum allowable speeds for their chains based on factors such as chain size, material, and construction.
3. Lubrication and Maintenance: Proper lubrication and maintenance are critical for high-speed applications. Adequate lubrication reduces friction and wear, allowing the chain to operate smoothly at higher speeds. Regular maintenance ensures that the chain remains in good condition and minimizes the risk of unexpected failures.
4. Load and Tension: High-speed applications can place additional loads and tension on the engineering chain. It is essential to ensure that the chain can handle the increased loads and tension without stretching excessively or experiencing premature wear.
5. Environmental Conditions: Consider the environmental factors that may affect the chain’s performance at high speeds. Temperature, humidity, and the presence of contaminants can impact the chain’s wear and durability.
6. Safety Considerations: High-speed applications require careful consideration of safety measures. Ensure that all safety guidelines and regulations are followed to prevent accidents or injuries resulting from chain failure.
In summary, engineering chains can be used in high-speed applications, but it is essential to select the appropriate chain type and ensure proper maintenance and lubrication. Consulting with chain manufacturers or experts can help you determine the most suitable engineering chain for your specific high-speed application, ensuring safe and reliable operation.
KASIN intermediate carrier chains operate in the most corrosive conditions brought about by continous operation in raw sugar juice.As a consquence chains employ corrosion resistant materials . The swivel attachments allows for self allignment of the strands during operation compensating for anymismatch.
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About Us
Kasin group was established in 1989, and its first product is casting carrier trolley for power & free conveyor system. In 1995, CHINAMFG purchased HangZhou Guoping Forging Factory (LYGP), a marketer of forging bolts & nuts to power & free line market in china. With this acquisition, CHINAMFG positioned itself as 1 of major parts suppliers of monorail and power & free conveyor system in china.
In 2
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material:
Alloy
Structure:
Roller Chain
Surface Treatment:
Polishing
Feature:
Fire Resistant, Oil Resistant, Heat Resistant
Pitch:
101.60mm
Roller Dia:
50.80mm
Samples:
US$ 100/Meter 1 Meter(Min.Order)
|
Request Sample
Customization:
Available
|
Customized Request
Can engineering chains be used in high-temperature environments?
Yes, engineering chains can be used in high-temperature environments, but their performance depends on the type of material they are made of and the specific temperature conditions they are exposed to. Here are some considerations for using engineering chains in high-temperature environments:
Material Selection: Chains made from heat-resistant materials, such as stainless steel or special alloy steels, are suitable for high-temperature applications. These materials offer increased resistance to heat, oxidation, and corrosion.
Lubrication: Proper lubrication is critical when using engineering chains in high-temperature environments. High-temperature lubricants that can withstand the specific temperature range are essential to reduce friction and wear between the chain’s components.
Heat Dissipation: In high-temperature environments, the heat generated by the chain’s operation needs to be dissipated effectively to prevent excessive temperature rise. Adequate ventilation or cooling mechanisms may be required to maintain the chain within a safe operating temperature range.
Chain Design: Chains intended for high-temperature use may have specific design features that enhance their heat resistance and performance. These design modifications can include heat-resistant coatings, special alloys, or heat-treated components.
Operating Conditions: The operating conditions, such as the temperature range and the duration of exposure to high temperatures, should be carefully evaluated to ensure the chain’s material and lubrication are suitable for the specific application.
Inspections and Maintenance: Regular inspections and maintenance are crucial to monitor the chain’s condition and performance in high-temperature environments. Any signs of wear, elongation, or damage should be addressed promptly to prevent potential failures.
When properly selected, lubricated, and maintained, engineering chains made from heat-resistant materials can reliably operate in high-temperature environments. It’s essential to consult with chain manufacturers or experts to determine the most suitable chain type and material for a specific high-temperature application.
How do engineering chains perform in dusty or dirty environments?
In dusty or dirty environments, engineering chains face unique challenges due to the presence of contaminants that can affect their performance and longevity. However, many engineering chains are designed to handle such harsh conditions, and their performance can be enhanced with proper maintenance and considerations.
1. Sealing and Protection: Some engineering chains come with specialized seals or protective coatings to prevent dust, dirt, and other contaminants from entering the chain’s internal components. These seals help maintain the integrity of the lubrication and reduce the risk of abrasive particles causing wear.
2. Lubrication: Proper and regular lubrication is essential for engineering chains operating in dusty environments. Lubrication helps reduce friction and wear, flushing out contaminants that may have entered the chain. It’s crucial to use lubricants suitable for dusty conditions to prevent excessive buildup of dirt and debris.
3. Cleaning and Maintenance: Regular cleaning and maintenance are crucial to keep the chain functioning optimally in dirty environments. Removing accumulated dirt and debris helps prevent abrasive wear and elongation of the chain.
4. Material Selection: Choosing the right materials for the chain is vital for dusty environments. Chains with corrosion-resistant coatings or made from stainless steel can better withstand the abrasive nature of dust and dirt.
5. Chain Design: The design of the engineering chain can also influence its performance in dusty environments. Some chains have self-cleaning features or specific geometry that helps shed dirt and debris during operation.
6. Regular Inspection: Regular visual inspection of the chain can help identify signs of wear and contamination early on, allowing for timely maintenance or replacement.
7. Environmental Considerations: Understanding the specific conditions of the dusty environment is essential for selecting the most suitable engineering chain. Factors such as temperature, humidity, and the type of contaminants present should be taken into account.
8. Ingress Protection (IP) Rating: In certain industries, such as food processing or pharmaceuticals, engineering chains with specific IP ratings may be required to ensure compliance with hygiene and cleanliness standards.
In conclusion, engineering chains can perform well in dusty or dirty environments if properly selected, installed, and maintained. Regular cleaning, lubrication, and inspection are essential to ensure optimal performance and extend the chain’s service life in such challenging conditions.
Can engineering chains be used in corrosive or harsh environments?
Yes, engineering chains can be designed and manufactured to withstand corrosive or harsh environments. When operating in such conditions, it is crucial to select the appropriate materials and coatings for the chain to ensure its durability and performance. Here are some considerations for using engineering chains in corrosive or harsh environments:
1. Material Selection: Choose materials that have high corrosion resistance, such as stainless steel or nickel-plated chains. These materials can withstand exposure to moisture, chemicals, and other corrosive agents.
2. Coatings and Surface Treatments: Applying specialized coatings or surface treatments to the chain can further enhance its corrosion resistance. Common coatings include zinc plating, chromate conversion coating, and polymer coatings.
3. Sealed Joints: Opt for engineering chains with sealed joints or special seals to protect the internal components from contaminants and moisture, reducing the risk of corrosion.
4. Environmental Ratings: Some engineering chains may come with specific environmental ratings that indicate their suitability for certain conditions. Check these ratings to ensure the chain is appropriate for the intended environment.
5. Regular Maintenance: Even with corrosion-resistant materials and coatings, regular maintenance is essential. Keep the chain clean, lubricated, and free from debris to prevent corrosion and premature wear.
6. Compatibility with Other Components: Ensure that all components in the chain system, such as sprockets and bearings, are also suitable for use in corrosive environments.
7. Temperature Considerations: Take into account the operating temperature range of the environment. Some materials may perform differently at extreme temperatures, affecting the chain’s overall performance.
8. Chemical Exposure: If the chain will be exposed to specific chemicals or substances, verify that the chosen materials and coatings are resistant to those chemicals.
By carefully selecting the right materials, coatings, and design features, engineering chains can effectively handle corrosive or harsh environments, maintaining their functionality and longevity in challenging industrial applications.
1. Are you a manufacturer or trade Company? We are a factory founded in 1997 with a trade team for international service.
2. What terms of payment do you usually use? T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods? Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).
4. Samples For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted: 1) All samples are free of charge with a maximum value not exceeding USD 100. 2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly. 3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation. 4) OEM/ODM are both available.
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Standard or Nonstandard:
Nonstandard
Application:
Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment:
Polishing
Structure:
Roller Chain
Material:
Stainless Steel
Type:
Double Pitch Chain
Samples:
US$ 0/Meter 1 Meter(Min.Order)
|
Request Sample
Customization:
Available
|
Customized Request
What are the signs of wear and when should an engineering chain be replaced?
Identifying signs of wear in an engineering chain is crucial for maintaining the system’s reliability and preventing unexpected failures. Here are some common signs of wear in an engineering chain that indicate it may need replacement:
1. Elongation: Over time, chains can elongate due to wear on the pins and bushings. Measure the chain’s pitch (center-to-center distance between pins) and compare it to the original pitch. If the elongation exceeds the manufacturer’s recommended limit, it’s time to replace the chain.
2. Chain Stretch: Chain stretch occurs when the chain has excessive play or slack when engaged with the sprockets. This can result from elongation and may lead to a loss of accuracy in the system’s operation.
3. Increased Noise: Excessive wear can cause the chain to produce more noise during operation. If you notice a significant increase in chain noise, it may indicate wear or inadequate lubrication.
4. Chain Damage: Inspect the chain for signs of damage, such as bent or broken links, cracked plates, or damaged rollers. Damaged components compromise the chain’s integrity and can lead to failure.
5. Rust and Corrosion: Chains used in corrosive environments may show signs of rust and corrosion. Corroded components can weaken the chain and reduce its load-carrying capacity.
6. Frequent Maintenance and Repairs: If you find yourself frequently performing maintenance and repairs on the chain, it may be an indication that it is nearing the end of its service life.
7. Chain Misalignment: Excessive wear can cause the chain to misalign with the sprockets, leading to uneven wear patterns on the chain components.
8. Loss of Tension: In applications where tension is crucial for proper chain engagement, a loss of tension could indicate wear or elongation.
9. Reduced Performance: If the system’s performance, such as speed or accuracy, is noticeably reduced, it could be due to chain wear affecting the overall functionality.
10. Maintenance Records: Keep detailed records of the chain’s maintenance and service life. Regularly inspect the chain and refer to maintenance records to determine if it has reached its recommended replacement interval.
When you observe any of these signs of wear, it’s important to replace the engineering chain promptly. Continuing to use a worn or damaged chain can lead to unexpected failures, production downtime, and potential damage to other system components. Regular inspections, proper lubrication, and timely replacement will ensure the reliability and longevity of the engineering chain in various industrial applications.
How do engineering chains handle side loads and lateral forces?
Engineering chains are designed to handle side loads and lateral forces effectively, making them suitable for applications where such forces may be present. The ability of engineering chains to handle side loads and lateral forces is primarily influenced by their construction and material properties.
Key factors contributing to the handling of side loads and lateral forces by engineering chains include:
Chain Design: Engineering chains are often constructed with solid bushings and rollers that provide smooth articulation between the chain links. This design minimizes friction and wear, allowing the chain to better accommodate lateral movements.
Material Selection: High-quality engineering chains are typically made from durable materials, such as alloy steel, that offer excellent tensile strength and resistance to fatigue. These material properties enable the chain to withstand lateral forces without deformation or failure.
Clearances: The clearances between the chain components and the sprocket teeth are carefully engineered to ensure that the chain can flex and adjust to lateral forces without jamming or binding. Proper clearances also help reduce wear and noise during operation.
Guidance Systems: In certain applications, additional guidance systems may be used to support the chain and maintain its alignment, especially when dealing with significant side loads. These guidance systems can include wear strips, guide rails, or other forms of lateral support.
It’s important to note that while engineering chains can handle some degree of side loads and lateral forces, excessive or prolonged lateral forces can lead to premature wear and reduced chain life. Therefore, it is crucial to select the appropriate chain size and design for the specific application and operating conditions to ensure optimal performance and longevity.
Regular maintenance, including proper lubrication and periodic inspection, is also essential to monitor chain wear and detect any signs of damage that may result from side loads or other external forces. By following proper maintenance practices, the engineering chain’s ability to handle side loads and lateral forces can be maximized, ensuring reliable and efficient power transmission in various industrial applications.
Can engineering chains be used in high-speed applications?
Yes, engineering chains can be used in high-speed applications, but their suitability depends on various factors. While some engineering chains are designed to handle high-speed operation, others may not be suitable for such applications. Here are some considerations:
1. Chain Type: Different types of engineering chains have varying capabilities when it comes to high-speed operation. For example, roller chains are commonly used in industrial applications and can handle moderate to high speeds efficiently. On the other hand, conveyor chains or specialty chains may have limitations on speed due to their design and intended use.
2. Manufacturer Specifications: Check the manufacturer’s specifications and recommendations for the engineering chain you plan to use. Manufacturers often provide maximum allowable speeds for their chains based on factors such as chain size, material, and construction.
3. Lubrication and Maintenance: Proper lubrication and maintenance are critical for high-speed applications. Adequate lubrication reduces friction and wear, allowing the chain to operate smoothly at higher speeds. Regular maintenance ensures that the chain remains in good condition and minimizes the risk of unexpected failures.
4. Load and Tension: High-speed applications can place additional loads and tension on the engineering chain. It is essential to ensure that the chain can handle the increased loads and tension without stretching excessively or experiencing premature wear.
5. Environmental Conditions: Consider the environmental factors that may affect the chain’s performance at high speeds. Temperature, humidity, and the presence of contaminants can impact the chain’s wear and durability.
6. Safety Considerations: High-speed applications require careful consideration of safety measures. Ensure that all safety guidelines and regulations are followed to prevent accidents or injuries resulting from chain failure.
In summary, engineering chains can be used in high-speed applications, but it is essential to select the appropriate chain type and ensure proper maintenance and lubrication. Consulting with chain manufacturers or experts can help you determine the most suitable engineering chain for your specific high-speed application, ensuring safe and reliable operation.
