Tag Archives: chain for conveyor

China manufacturer V Style Industral Heavy Duty Transmission Stainless Steel Conveyor Roller Engineering Chain for Paper Roll Mill Transmission

Product Description

V Style Industral Heavy Duty Transmission Stainless Steel Conveyor Roller Engineering Chain for Paper Roll Mill Transmission

This series of conveyor chain is frequently utilized in papermaking industry for paper roll conveying applications.
Its top plates are welded CHINAMFG the chain. In order to ensure welding quality and a flat surface created by the top plates, we adopt multi-station automatic welding machine to perform synchronous welding to multiple welding spots. Thus, the deformation caused by regional welding is minimized. Meanwhile, the top plates are cold drawn so that smooth finish and surface evenness are guaranteed.
—Our paper roll conveyor chain comes with extended service life due to the following designs. Firstly, it is designed with additional SF1 shaft sleeves between the pin and the bushing. Secondly, at the both ends of pins, there are specialized bearings with arc shaped outer ring.

 

Item Name Standard transmission Roller Chains Model Series A, Series B
Row Simplex/Duplex/Triplex Application Machinery Parts
Surface Treatment Self-color/sand-blasted/shot-peening Certification ISO, ANSI, DIN, BS
Packing Packaged in boxes and wooden cases, or packaged in reels and then on pallets. Port Any sea port or airport in China

Related products

 

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Stainless steel
Surface Treatment: Oil Blooming
Feature: Oil Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

engineering chain

What are the limitations of using engineering chains in certain applications?

While engineering chains are versatile and widely used in various industries, they do have some limitations that should be considered when selecting them for specific applications:

  • Speed Limitations: Engineering chains have a maximum recommended speed limit. High-speed applications may require specialized high-speed chains that are designed to reduce vibration and noise and maintain reliable performance at elevated speeds.
  • Temperature Sensitivity: Extreme temperatures can affect the performance of engineering chains. In high-temperature environments, chains may experience accelerated wear and reduced strength. Similarly, in cryogenic conditions, the chain’s materials may become brittle and prone to breakage.
  • Chemical Exposure: Exposure to corrosive chemicals or harsh environments can lead to chain degradation. Engineering chains used in such conditions should be made from materials that offer corrosion resistance or be appropriately coated to withstand chemical exposure.
  • Shock Loads: While engineering chains can handle moderate shock loads and impact forces, excessive or sudden shock loads can cause chain failure. In applications with significant shock loads, additional measures such as shock-absorbing devices may be required.
  • Maintenance Requirements: Engineering chains require regular maintenance, including proper lubrication and periodic inspection for wear and damage. Failure to maintain the chains can result in premature wear and unexpected failures.
  • Alignment: Engineering chains may not perform optimally in applications with misaligned sprockets. Proper alignment is essential to ensure smooth operation and prevent excessive wear.
  • Environmental Contaminants: Dust, dirt, and debris in certain environments, such as construction sites or agricultural fields, can accumulate on the chain and sprockets, leading to accelerated wear and reduced chain life.
  • Load Capacity: While engineering chains have excellent load-carrying capabilities, applications with extremely high loads may require customized or heavy-duty chains to meet the specific requirements.

Understanding the limitations of engineering chains allows engineers and designers to make informed decisions when selecting the most suitable chain type for their applications. By considering factors like speed, temperature, chemical exposure, shock loads, and maintenance requirements, one can ensure the reliable and efficient performance of engineering chains in various industrial settings.

engineering chain

How do engineering chains handle side loads and lateral forces?

Engineering chains are designed to handle side loads and lateral forces effectively, making them suitable for applications where such forces may be present. The ability of engineering chains to handle side loads and lateral forces is primarily influenced by their construction and material properties.

Key factors contributing to the handling of side loads and lateral forces by engineering chains include:

  • Chain Design: Engineering chains are often constructed with solid bushings and rollers that provide smooth articulation between the chain links. This design minimizes friction and wear, allowing the chain to better accommodate lateral movements.
  • Material Selection: High-quality engineering chains are typically made from durable materials, such as alloy steel, that offer excellent tensile strength and resistance to fatigue. These material properties enable the chain to withstand lateral forces without deformation or failure.
  • Clearances: The clearances between the chain components and the sprocket teeth are carefully engineered to ensure that the chain can flex and adjust to lateral forces without jamming or binding. Proper clearances also help reduce wear and noise during operation.
  • Guidance Systems: In certain applications, additional guidance systems may be used to support the chain and maintain its alignment, especially when dealing with significant side loads. These guidance systems can include wear strips, guide rails, or other forms of lateral support.

It’s important to note that while engineering chains can handle some degree of side loads and lateral forces, excessive or prolonged lateral forces can lead to premature wear and reduced chain life. Therefore, it is crucial to select the appropriate chain size and design for the specific application and operating conditions to ensure optimal performance and longevity.

Regular maintenance, including proper lubrication and periodic inspection, is also essential to monitor chain wear and detect any signs of damage that may result from side loads or other external forces. By following proper maintenance practices, the engineering chain’s ability to handle side loads and lateral forces can be maximized, ensuring reliable and efficient power transmission in various industrial applications.

engineering chain

What are the advantages of using an engineering chain in industrial applications?

Engineering chains offer several advantages that make them highly suitable for a wide range of industrial applications:

  • Robust and Durable: Engineering chains are built to withstand heavy loads, harsh environmental conditions, and abrasive materials commonly found in industrial settings. Their robust construction ensures long-lasting performance and reduces the frequency of replacements, contributing to cost-effectiveness.
  • Versatility: With various types and configurations available, engineering chains are highly versatile. They can be adapted to a wide array of applications, such as material handling, conveyor systems, bucket elevators, and more. Different attachments and accessories further enhance their adaptability for specific tasks.
  • Specialized Variants: The market offers a diverse selection of engineering chains with specialty variants designed for specific industries. Whether it’s mining, agriculture, automotive, or food processing, there is likely an engineering chain optimized for the unique demands of each application.
  • High Load Capacity: Engineering chains are capable of handling heavy loads, making them suitable for heavy machinery, lifting equipment, and other industrial applications requiring substantial power transmission capabilities.
  • Efficient Power Transmission: The design of engineering chains ensures smooth and efficient power transmission, reducing energy losses and improving overall system performance.
  • Attachments and Accessories: Many engineering chains come with pre-installed or customizable attachments that enable them to perform specialized tasks. These attachments can include slats, buckets, rollers, and other components, enhancing their ability to carry, grip, or convey materials as needed.
  • Reliable Performance: Due to their robust design and precise engineering, these chains provide reliable and consistent performance even under challenging conditions, contributing to increased productivity and reduced downtime.
  • Wide Range of Materials: Engineering chains can be manufactured from various materials, including carbon steel, stainless steel, and plastic, allowing for compatibility with different operating environments and industries.
  • Cost-Effective Solutions: Despite their higher initial cost compared to standard roller chains, engineering chains often prove to be cost-effective in the long run due to their extended service life and reduced maintenance needs.

In summary, engineering chains offer durability, versatility, and specialized features that make them an excellent choice for industrial applications where reliable and efficient power transmission is essential. Their ability to handle heavy loads, varied environments, and specific tasks sets them apart as a valuable component in numerous industrial processes.

China manufacturer V Style Industral Heavy Duty Transmission Stainless Steel Conveyor Roller Engineering Chain for Paper Roll Mill Transmission  China manufacturer V Style Industral Heavy Duty Transmission Stainless Steel Conveyor Roller Engineering Chain for Paper Roll Mill Transmission
editor by CX 2023-12-08

China high quality Industrial Engineering Forged Drive Mill Transmission Paper Processing Industry Conveyor Chain for Paper Roll

Product Description

Road Build Maintain Construction Paver Machinery Chains for Circuit Breaker Bulldozer

 

 

Conveyor Chain for Paper Roll

This series of conveyor chain is frequently utilized in papermaking industry for paper roll conveying applications.

Its top plates are welded CHINAMFG the chain. In order to ensure welding quality and a flat surface created by the top plates, we adopt multi-station automatic welding machine to perform synchronous welding to multiple welding spots. Thus, the deformation caused by regional welding is minimized. Meanwhile, the top plates are cold drawn so that smooth finish and surface evenness are guaranteed.

Our paper roll conveyor chain comes with extended service life due to the following designs. Firstly, it is designed with additional SF1 shaft sleeves between the pin and the bushing. Secondly, at the both ends of pins, there are specialized bearings with arc shaped outer ring.

Item Name Standard transmission Roller Chains Model Series A, Series B
Row Simplex/Duplex/Triplex Application Machinery Parts
Surface Treatment Self-color/sand-blasted/shot-peening Certification ISO, ANSI, DIN, BS
Packing Packaged in boxes and wooden cases, or packaged in reels and then on pallets. Port Any sea port or airport in China

Related products

 

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Stainless steel
Surface Treatment: Oil Blooming
Feature: Oil Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

engineering chain

Can engineering chains be used in overhead or inverted applications?

Yes, engineering chains can be used in both overhead and inverted applications, provided they are properly selected and installed. These types of applications are common in various industries, including material handling, automotive, and food processing. Engineering chains are versatile and well-suited for such applications due to their robust construction, flexibility, and ability to handle heavy loads.

Overhead applications involve suspending the chain from overhead beams or structures, while inverted applications require the chain to run on the underside of the conveyor or equipment. Some factors to consider when using engineering chains in these applications include:

  1. Corrosion Resistance: For overhead applications in outdoor environments or areas with exposure to moisture, it is essential to use engineering chains made from corrosion-resistant materials, such as stainless steel, to prevent rust and ensure longevity.
  2. Lubrication: Proper and regular lubrication is crucial for chains in both overhead and inverted applications to reduce friction, wear, and noise levels. Lubrication also helps protect the chain from contaminants and moisture.
  3. Load Capacity: Ensure that the engineering chain selected has a sufficient load capacity to handle the weight of the conveyed materials or equipment in the application.
  4. Installation: Proper installation is critical for the smooth operation of the chain in overhead and inverted applications. Correct tensioning and alignment will help prevent premature wear and improve overall performance.
  5. Chain Speed: Consider the speed at which the chain will be running in the application, as higher speeds may require additional considerations in terms of lubrication and wear.

By taking these factors into account and following the manufacturer’s guidelines for installation, lubrication, and maintenance, engineering chains can be used effectively in overhead and inverted applications. They offer reliable and efficient power transmission and material handling solutions, making them valuable components in a wide range of industrial processes and systems.

engineering chain

Can engineering chains be used in low-temperature or cryogenic environments?

Yes, engineering chains can be used in low-temperature or cryogenic environments with appropriate material selection and lubrication. When operating in extremely cold conditions, standard chain materials may become brittle and prone to failure. However, by using special materials and lubricants designed for low temperatures, engineering chains can maintain their performance and reliability.

In cryogenic applications, such as in the aerospace, medical, or scientific industries, where temperatures can reach extremely low levels (typically below -150°C or -238°F), standard steel chains may not be suitable. In such cases, engineers often opt for materials like stainless steel, nickel-plated steel, or other alloys that can withstand cryogenic temperatures without losing their mechanical properties.

Lubrication is another critical consideration in low-temperature environments. Conventional lubricants may freeze or become less effective at extremely cold temperatures, leading to increased friction and wear. Therefore, special lubricants that remain fluid at low temperatures, such as synthetic oils or greases designed for cryogenic use, should be applied to ensure smooth chain operation and reduce wear.

In summary, engineering chains can be used in low-temperature or cryogenic environments, provided that the appropriate materials and lubricants are chosen for the specific application. By selecting the right chain and ensuring proper lubrication, the performance and service life of the engineering chain can be maintained even in extreme cold conditions.

engineering chain

How does an engineering chain differ from a standard roller chain?

Engineering chains and standard roller chains share similarities in terms of their basic design, consisting of interconnected links that engage with sprockets for power transmission. However, there are key differences between the two types of chains:

  • Application: Standard roller chains, also known as transmission chains, are primarily used for power transmission in industrial applications. They are commonly found in machinery, automotive, and other power transmission systems. On the other hand, engineering chains have a broader range of applications and are specifically designed for various industrial uses beyond pure power transmission.
  • Design and Construction: Engineering chains are available in different configurations and materials to meet specific industrial needs. They come in various types like drag chains, apron chains, leaf chains, and more, each tailored for a particular application, such as material handling, lifting, or conveying. Standard roller chains have a more standardized design with cylindrical rollers, providing smooth motion in power transmission applications.
  • Attachments: Engineering chains often feature attachments or extended pins that allow for the connection of specialized components or accessories. These attachments can be used for carrying loads, attaching products, or facilitating specific tasks in industrial processes. Standard roller chains, on the other hand, typically do not come with attachments.
  • Load Capacity: Engineering chains are designed to handle a wide range of loads, including heavy loads, abrasive materials, and harsh environmental conditions. They are built to withstand the demands of rugged industrial settings. Standard roller chains are suitable for general power transmission applications and may not be as robust as engineering chains in challenging environments.
  • Specialty Chains: Engineering chains include various specialty chains that cater to specific industries and applications, such as mining, agriculture, escalators, and more. Standard roller chains do not have the same diversity of specialized variants.

In summary, engineering chains are more versatile and adaptable, tailored to a broader range of industrial applications beyond power transmission. They offer a wider variety of designs, materials, and attachments to suit specific needs, making them suitable for demanding and specialized tasks in various industries.

China high quality Industrial Engineering Forged Drive Mill Transmission Paper Processing Industry Conveyor Chain for Paper Roll  China high quality Industrial Engineering Forged Drive Mill Transmission Paper Processing Industry Conveyor Chain for Paper Roll
editor by CX 2023-11-08

China factory Ss1114 -a Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains

Product Description

Product Description

KASIN intermediate carrier chains operate in the most corrosive conditions brought about by continous operation in raw sugar juice.As a  consquence chains employ corrosion resistant materials . The swivel attachments allows for self allignment of the strands during operation compensating for anymismatch.

Related Products 

   

About Us

Kasin group was established in 1989, and its first product is casting carrier trolley for power & free conveyor system. In 1995, CHINAMFG purchased HangZhou Guoping Forging Factory (LYGP), a marketer of forging bolts & nuts to power & free line market in china. With this acquisition, CHINAMFG positioned itself as 1 of major parts suppliers of monorail and power & free conveyor system in china.

In 2

Material: Alloy
Structure: Roller Chain
Surface Treatment: Polishing
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Link Plate Height: 38.50 mm
Pin Length: 81.70mm
Samples:
US$ 100/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

engineering chain

How do engineering chains compare to other types of chains in terms of efficiency?

Engineering chains are known for their high efficiency in power transmission compared to some other types of chains. Their efficiency can be attributed to several factors:

  • Minimal Friction: Engineering chains are designed with precision rollers and bushings, which reduces friction between the chain’s components. This results in less energy loss during power transmission.
  • High-Quality Materials: These chains are typically made from high-quality materials, such as alloy steel, which ensures durability and minimal elongation under heavy loads. This material choice helps maintain efficiency over extended periods of use.
  • Precise Manufacturing: Engineering chains are manufactured with tight tolerances and precise engineering, ensuring consistent performance and smooth operation. This precision minimizes energy losses due to chain misalignment or uneven loading.
  • Optimized Design: The design of engineering chains takes into account the specific requirements of power transmission, making them well-suited for their intended applications. This optimized design contributes to their overall efficiency.
  • Proper Lubrication: Regular and proper lubrication of engineering chains is essential to maintain their efficiency. Adequate lubrication reduces friction and wear, optimizing power transfer efficiency.

Compared to some other types of chains, such as standard roller chains, engineering chains may offer higher efficiency due to their advanced design and manufacturing processes. However, the choice of chain type depends on the specific application requirements, load conditions, operating environment, and other factors.

In certain applications, other power transmission methods like belts or gears might be preferred over chains, based on factors such as noise level, space constraints, and maintenance considerations. Each power transmission method has its advantages and limitations, and selecting the most suitable option requires careful consideration of the application’s needs.

engineering chain

What are the environmental considerations when using engineering chains?

When using engineering chains in various applications, there are several environmental considerations to keep in mind to ensure optimal performance, longevity, and safety. These considerations include:

1. Temperature: Extreme temperatures, whether high or low, can affect the performance and lifespan of engineering chains. Proper lubrication and material selection are essential to ensure the chain can withstand the temperature conditions in the operating environment.

2. Corrosive Environments: In corrosive environments, such as those with exposure to chemicals, saltwater, or other corrosive substances, it’s crucial to choose engineering chains made from corrosion-resistant materials, such as stainless steel or coatings that provide protection against corrosion.

3. Dust and Contaminants: Dust, dirt, and other contaminants can accumulate on the chain, leading to increased wear and reduced efficiency. Regular cleaning and proper chain guarding can help minimize the impact of these environmental factors.

4. Moisture and Water Exposure: For applications exposed to moisture or water, selecting chains with appropriate sealing or corrosion-resistant coatings is important to prevent rust and maintain performance.

5. UV Exposure: Outdoor applications exposed to direct sunlight can be subject to UV degradation. Using engineering chains with UV-resistant materials or protective coatings can help mitigate the effects of UV exposure.

6. Noise and Vibration: Certain environments may have strict noise regulations. In such cases, using chain guides, dampers, or other noise-reducing features can help lower the noise and vibration levels produced by the chain.

7. Load Variation: Environmental conditions may lead to variations in the load on the chain. Understanding and accommodating load variations is crucial for ensuring the chain’s reliability and preventing premature failure.

8. Compliance with Regulations: Some industries have specific environmental regulations that must be adhered to. It’s essential to select engineering chains that comply with these regulations to maintain a safe and environmentally friendly operation.

9. Maintenance and Lubrication: Proper and regular maintenance, including lubrication, is critical to ensure the chain’s smooth operation and extend its service life in any environment.

Considering these environmental factors will help in selecting the right engineering chain for a particular application, ensuring optimal performance, and reducing the risk of chain failure due to environmental conditions.

engineering chain

Can engineering chains be used in corrosive or harsh environments?

Yes, engineering chains can be designed and manufactured to withstand corrosive or harsh environments. When operating in such conditions, it is crucial to select the appropriate materials and coatings for the chain to ensure its durability and performance. Here are some considerations for using engineering chains in corrosive or harsh environments:

1. Material Selection: Choose materials that have high corrosion resistance, such as stainless steel or nickel-plated chains. These materials can withstand exposure to moisture, chemicals, and other corrosive agents.

2. Coatings and Surface Treatments: Applying specialized coatings or surface treatments to the chain can further enhance its corrosion resistance. Common coatings include zinc plating, chromate conversion coating, and polymer coatings.

3. Sealed Joints: Opt for engineering chains with sealed joints or special seals to protect the internal components from contaminants and moisture, reducing the risk of corrosion.

4. Environmental Ratings: Some engineering chains may come with specific environmental ratings that indicate their suitability for certain conditions. Check these ratings to ensure the chain is appropriate for the intended environment.

5. Regular Maintenance: Even with corrosion-resistant materials and coatings, regular maintenance is essential. Keep the chain clean, lubricated, and free from debris to prevent corrosion and premature wear.

6. Compatibility with Other Components: Ensure that all components in the chain system, such as sprockets and bearings, are also suitable for use in corrosive environments.

7. Temperature Considerations: Take into account the operating temperature range of the environment. Some materials may perform differently at extreme temperatures, affecting the chain’s overall performance.

8. Chemical Exposure: If the chain will be exposed to specific chemicals or substances, verify that the chosen materials and coatings are resistant to those chemicals.

By carefully selecting the right materials, coatings, and design features, engineering chains can effectively handle corrosive or harsh environments, maintaining their functionality and longevity in challenging industrial applications.

China factory Ss1114 -a Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains  China factory Ss1114 -a Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains
editor by CX 2023-10-21

China wholesaler Ss1124-A42 (B) Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains

Product Description

Product Description

KASIN intermediate carrier chains operate in the most corrosive conditions brought about by continous operation in raw sugar juice.As a  consquence chains employ corrosion resistant materials . The swivel attachments allows for self allignment of the strands during operation compensating for anymismatch.

Related Products 

   

About Us

Kasin group was established in 1989, and its first product is casting carrier trolley for power & free conveyor system. In 1995, CHINAMFG purchased HangZhou Guoping Forging Factory (LYGP), a marketer of forging bolts & nuts to power & free line market in china. With this acquisition, CHINAMFG positioned itself as 1 of major parts suppliers of monorail and power & free conveyor system in china.

In 2

Material: Alloy
Structure: Roller Chain
Surface Treatment: Polishing
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Link Plate Height: 38.10 mm
Pin Length: 80.60mm
Samples:
US$ 100/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

engineering chain

What are the signs of wear and when should an engineering chain be replaced?

Identifying signs of wear in an engineering chain is crucial for maintaining the system’s reliability and preventing unexpected failures. Here are some common signs of wear in an engineering chain that indicate it may need replacement:

1. Elongation: Over time, chains can elongate due to wear on the pins and bushings. Measure the chain’s pitch (center-to-center distance between pins) and compare it to the original pitch. If the elongation exceeds the manufacturer’s recommended limit, it’s time to replace the chain.

2. Chain Stretch: Chain stretch occurs when the chain has excessive play or slack when engaged with the sprockets. This can result from elongation and may lead to a loss of accuracy in the system’s operation.

3. Increased Noise: Excessive wear can cause the chain to produce more noise during operation. If you notice a significant increase in chain noise, it may indicate wear or inadequate lubrication.

4. Chain Damage: Inspect the chain for signs of damage, such as bent or broken links, cracked plates, or damaged rollers. Damaged components compromise the chain’s integrity and can lead to failure.

5. Rust and Corrosion: Chains used in corrosive environments may show signs of rust and corrosion. Corroded components can weaken the chain and reduce its load-carrying capacity.

6. Frequent Maintenance and Repairs: If you find yourself frequently performing maintenance and repairs on the chain, it may be an indication that it is nearing the end of its service life.

7. Chain Misalignment: Excessive wear can cause the chain to misalign with the sprockets, leading to uneven wear patterns on the chain components.

8. Loss of Tension: In applications where tension is crucial for proper chain engagement, a loss of tension could indicate wear or elongation.

9. Reduced Performance: If the system’s performance, such as speed or accuracy, is noticeably reduced, it could be due to chain wear affecting the overall functionality.

10. Maintenance Records: Keep detailed records of the chain’s maintenance and service life. Regularly inspect the chain and refer to maintenance records to determine if it has reached its recommended replacement interval.

When you observe any of these signs of wear, it’s important to replace the engineering chain promptly. Continuing to use a worn or damaged chain can lead to unexpected failures, production downtime, and potential damage to other system components. Regular inspections, proper lubrication, and timely replacement will ensure the reliability and longevity of the engineering chain in various industrial applications.

engineering chain

Can engineering chains be used for power transmission in conveyor systems?

Yes, engineering chains are commonly used for power transmission in conveyor systems. Conveyor systems are widely employed in various industries for material handling, and they require reliable and efficient power transmission methods to move heavy loads over long distances. Engineering chains are well-suited for these applications due to their robust construction, high load-carrying capacity, and versatility.

Conveyor systems often consist of a series of sprockets and a continuous loop of engineering chain that runs over these sprockets. The chain is driven by a motorized sprocket, and as it moves, it carries the conveyed material along the conveyor’s length. The design of engineering chains ensures smooth engagement with the sprockets, enabling efficient power transmission and precise material handling.

Depending on the specific requirements of the conveyor system, various types of engineering chains can be used. For instance, for applications where cleanliness is crucial, stainless steel chains with self-lubricating properties may be employed. In environments with high corrosion potential, corrosion-resistant coatings on chain components can extend the chain’s lifespan.

Furthermore, engineering chains can be customized to fit different conveyor configurations, allowing for the design of complex conveyor systems that suit specific production processes or spatial limitations.

In summary, engineering chains are an excellent choice for power transmission in conveyor systems due to their durability, load capacity, and adaptability. They ensure smooth and reliable operation, making them indispensable in material handling and conveyor applications across various industries.

engineering chain

Can engineering chains handle heavy loads and high torque requirements?

Yes, engineering chains are designed to handle heavy loads and high torque requirements, making them well-suited for various industrial applications that demand robust power transmission capabilities. The construction and materials used in engineering chains ensure their ability to withstand the stresses and forces associated with heavy loads and high torque.

Engineering chains are commonly used in heavy machinery, mining equipment, construction machinery, and other applications where substantial power transmission is necessary. Their sturdy design and precise engineering allow them to efficiently transmit power and handle the forces generated during operation.

The load capacity and torque-handling capabilities of engineering chains can vary depending on their design, size, and material. Manufacturers provide technical specifications and load ratings for different engineering chain types, enabling users to select the appropriate chain based on their specific application requirements.

In summary, engineering chains are well-equipped to handle heavy loads and high torque requirements, making them reliable and effective components in industrial systems that demand strength, durability, and efficient power transmission.

China wholesaler Ss1124-A42 (B) Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains  China wholesaler Ss1124-A42 (B) Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains
editor by CX 2023-10-20

China Professional Ss1125 -B Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains

Product Description

Product Description

KASIN intermediate carrier chains operate in the most corrosive conditions brought about by continous operation in raw sugar juice.As a  consquence chains employ corrosion resistant materials . The swivel attachments allows for self allignment of the strands during operation compensating for anymismatch.

Related Products 

   

About Us

Kasin group was established in 1989, and its first product is casting carrier trolley for power & free conveyor system. In 1995, CHINAMFG purchased HangZhou Guoping Forging Factory (LYGP), a marketer of forging bolts & nuts to power & free line market in china. With this acquisition, CHINAMFG positioned itself as 1 of major parts suppliers of monorail and power & free conveyor system in china.

In 2

Material: Alloy
Structure: Roller Chain
Surface Treatment: Polishing
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Link Plate Height: 44.50 mm
Pin Length: 83.00mm
Samples:
US$ 100/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

engineering chain

What are the limitations of using engineering chains in certain applications?

While engineering chains are versatile and widely used in various industries, they do have some limitations that should be considered when selecting them for specific applications:

  • Speed Limitations: Engineering chains have a maximum recommended speed limit. High-speed applications may require specialized high-speed chains that are designed to reduce vibration and noise and maintain reliable performance at elevated speeds.
  • Temperature Sensitivity: Extreme temperatures can affect the performance of engineering chains. In high-temperature environments, chains may experience accelerated wear and reduced strength. Similarly, in cryogenic conditions, the chain’s materials may become brittle and prone to breakage.
  • Chemical Exposure: Exposure to corrosive chemicals or harsh environments can lead to chain degradation. Engineering chains used in such conditions should be made from materials that offer corrosion resistance or be appropriately coated to withstand chemical exposure.
  • Shock Loads: While engineering chains can handle moderate shock loads and impact forces, excessive or sudden shock loads can cause chain failure. In applications with significant shock loads, additional measures such as shock-absorbing devices may be required.
  • Maintenance Requirements: Engineering chains require regular maintenance, including proper lubrication and periodic inspection for wear and damage. Failure to maintain the chains can result in premature wear and unexpected failures.
  • Alignment: Engineering chains may not perform optimally in applications with misaligned sprockets. Proper alignment is essential to ensure smooth operation and prevent excessive wear.
  • Environmental Contaminants: Dust, dirt, and debris in certain environments, such as construction sites or agricultural fields, can accumulate on the chain and sprockets, leading to accelerated wear and reduced chain life.
  • Load Capacity: While engineering chains have excellent load-carrying capabilities, applications with extremely high loads may require customized or heavy-duty chains to meet the specific requirements.

Understanding the limitations of engineering chains allows engineers and designers to make informed decisions when selecting the most suitable chain type for their applications. By considering factors like speed, temperature, chemical exposure, shock loads, and maintenance requirements, one can ensure the reliable and efficient performance of engineering chains in various industrial settings.

engineering chain

How do engineering chains perform in dusty or dirty environments?

In dusty or dirty environments, engineering chains face unique challenges due to the presence of contaminants that can affect their performance and longevity. However, many engineering chains are designed to handle such harsh conditions, and their performance can be enhanced with proper maintenance and considerations.

1. Sealing and Protection: Some engineering chains come with specialized seals or protective coatings to prevent dust, dirt, and other contaminants from entering the chain’s internal components. These seals help maintain the integrity of the lubrication and reduce the risk of abrasive particles causing wear.

2. Lubrication: Proper and regular lubrication is essential for engineering chains operating in dusty environments. Lubrication helps reduce friction and wear, flushing out contaminants that may have entered the chain. It’s crucial to use lubricants suitable for dusty conditions to prevent excessive buildup of dirt and debris.

3. Cleaning and Maintenance: Regular cleaning and maintenance are crucial to keep the chain functioning optimally in dirty environments. Removing accumulated dirt and debris helps prevent abrasive wear and elongation of the chain.

4. Material Selection: Choosing the right materials for the chain is vital for dusty environments. Chains with corrosion-resistant coatings or made from stainless steel can better withstand the abrasive nature of dust and dirt.

5. Chain Design: The design of the engineering chain can also influence its performance in dusty environments. Some chains have self-cleaning features or specific geometry that helps shed dirt and debris during operation.

6. Regular Inspection: Regular visual inspection of the chain can help identify signs of wear and contamination early on, allowing for timely maintenance or replacement.

7. Environmental Considerations: Understanding the specific conditions of the dusty environment is essential for selecting the most suitable engineering chain. Factors such as temperature, humidity, and the type of contaminants present should be taken into account.

8. Ingress Protection (IP) Rating: In certain industries, such as food processing or pharmaceuticals, engineering chains with specific IP ratings may be required to ensure compliance with hygiene and cleanliness standards.

In conclusion, engineering chains can perform well in dusty or dirty environments if properly selected, installed, and maintained. Regular cleaning, lubrication, and inspection are essential to ensure optimal performance and extend the chain’s service life in such challenging conditions.

engineering chain

Can engineering chains be used in high-speed applications?

Yes, engineering chains can be used in high-speed applications, but their suitability depends on various factors. While some engineering chains are designed to handle high-speed operation, others may not be suitable for such applications. Here are some considerations:

1. Chain Type: Different types of engineering chains have varying capabilities when it comes to high-speed operation. For example, roller chains are commonly used in industrial applications and can handle moderate to high speeds efficiently. On the other hand, conveyor chains or specialty chains may have limitations on speed due to their design and intended use.

2. Manufacturer Specifications: Check the manufacturer’s specifications and recommendations for the engineering chain you plan to use. Manufacturers often provide maximum allowable speeds for their chains based on factors such as chain size, material, and construction.

3. Lubrication and Maintenance: Proper lubrication and maintenance are critical for high-speed applications. Adequate lubrication reduces friction and wear, allowing the chain to operate smoothly at higher speeds. Regular maintenance ensures that the chain remains in good condition and minimizes the risk of unexpected failures.

4. Load and Tension: High-speed applications can place additional loads and tension on the engineering chain. It is essential to ensure that the chain can handle the increased loads and tension without stretching excessively or experiencing premature wear.

5. Environmental Conditions: Consider the environmental factors that may affect the chain’s performance at high speeds. Temperature, humidity, and the presence of contaminants can impact the chain’s wear and durability.

6. Safety Considerations: High-speed applications require careful consideration of safety measures. Ensure that all safety guidelines and regulations are followed to prevent accidents or injuries resulting from chain failure.

In summary, engineering chains can be used in high-speed applications, but it is essential to select the appropriate chain type and ensure proper maintenance and lubrication. Consulting with chain manufacturers or experts can help you determine the most suitable engineering chain for your specific high-speed application, ensuring safe and reliable operation.

China Professional Ss1125 -B Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains  China Professional Ss1125 -B Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains
editor by CX 2023-10-07

China Standard 09063-A42 (A) Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains

Product Description

Product Description

KASIN intermediate carrier chains operate in the most corrosive conditions brought about by continous operation in raw sugar juice.As a  consquence chains employ corrosion resistant materials . The swivel attachments allows for self allignment of the strands during operation compensating for anymismatch.

Related Products 

   

About Us

Kasin group was established in 1989, and its first product is casting carrier trolley for power & free conveyor system. In 1995, CZPT purchased HangZhou Guoping Forging Factory (LYGP), a marketer of forging bolts & nuts to power & free line market in china. With this acquisition, CZPT positioned itself as 1 of major parts suppliers of monorail and power & free conveyor system in china.

In 2

Material: Alloy
Structure: Roller Chain
Surface Treatment: Polishing
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Link Plate Height: 63.50mm
Pin Length: 103.00mm
Samples:
US$ 100/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

engineering chain

Can engineering chains be used in overhead or inverted applications?

Yes, engineering chains can be used in both overhead and inverted applications, provided they are properly selected and installed. These types of applications are common in various industries, including material handling, automotive, and food processing. Engineering chains are versatile and well-suited for such applications due to their robust construction, flexibility, and ability to handle heavy loads.

Overhead applications involve suspending the chain from overhead beams or structures, while inverted applications require the chain to run on the underside of the conveyor or equipment. Some factors to consider when using engineering chains in these applications include:

  1. Corrosion Resistance: For overhead applications in outdoor environments or areas with exposure to moisture, it is essential to use engineering chains made from corrosion-resistant materials, such as stainless steel, to prevent rust and ensure longevity.
  2. Lubrication: Proper and regular lubrication is crucial for chains in both overhead and inverted applications to reduce friction, wear, and noise levels. Lubrication also helps protect the chain from contaminants and moisture.
  3. Load Capacity: Ensure that the engineering chain selected has a sufficient load capacity to handle the weight of the conveyed materials or equipment in the application.
  4. Installation: Proper installation is critical for the smooth operation of the chain in overhead and inverted applications. Correct tensioning and alignment will help prevent premature wear and improve overall performance.
  5. Chain Speed: Consider the speed at which the chain will be running in the application, as higher speeds may require additional considerations in terms of lubrication and wear.

By taking these factors into account and following the manufacturer’s guidelines for installation, lubrication, and maintenance, engineering chains can be used effectively in overhead and inverted applications. They offer reliable and efficient power transmission and material handling solutions, making them valuable components in a wide range of industrial processes and systems.

engineering chain

Can engineering chains be used in vertical lifting applications?

Yes, engineering chains can be used in vertical lifting applications, and they are commonly employed in various industries for this purpose. Vertical lifting applications require a reliable and robust power transmission solution, and engineering chains are well-suited to meet these demands.

1. High Load Capacity: Engineering chains are designed to handle heavy loads, making them suitable for vertical lifting applications where substantial weights need to be lifted and moved.

2. Safety Features: Many engineering chains used in lifting applications are designed with safety features, such as chain guides or guards, to prevent the chain from derailing or jumping off the sprockets during operation.

3. Controlled Motion: Engineering chains offer precise control over the lifting motion, which is crucial for vertical lifting tasks that require accuracy and stability.

4. Reliability: In vertical lifting applications, the chain must operate consistently and reliably to ensure the safety of workers and equipment. Engineering chains are known for their durability and long service life, making them a dependable choice for such critical tasks.

5. Customization: Engineering chains can be customized to fit specific vertical lifting applications. Different chain types, sizes, and attachments can be chosen to optimize performance and efficiency for a particular lifting task.

6. Lubrication: Proper lubrication is essential for engineering chains used in vertical lifting applications to minimize friction and wear, ensuring smooth and efficient operation.

7. Compliance: Depending on the industry and application, engineering chains may need to comply with specific safety standards and regulations, such as ISO or ANSI standards.

Overall, engineering chains are a reliable and versatile option for vertical lifting applications, providing the necessary strength, control, and safety required for lifting heavy loads with precision and efficiency.

engineering chain

What are the advantages of using an engineering chain in industrial applications?

Engineering chains offer several advantages that make them highly suitable for a wide range of industrial applications:

  • Robust and Durable: Engineering chains are built to withstand heavy loads, harsh environmental conditions, and abrasive materials commonly found in industrial settings. Their robust construction ensures long-lasting performance and reduces the frequency of replacements, contributing to cost-effectiveness.
  • Versatility: With various types and configurations available, engineering chains are highly versatile. They can be adapted to a wide array of applications, such as material handling, conveyor systems, bucket elevators, and more. Different attachments and accessories further enhance their adaptability for specific tasks.
  • Specialized Variants: The market offers a diverse selection of engineering chains with specialty variants designed for specific industries. Whether it’s mining, agriculture, automotive, or food processing, there is likely an engineering chain optimized for the unique demands of each application.
  • High Load Capacity: Engineering chains are capable of handling heavy loads, making them suitable for heavy machinery, lifting equipment, and other industrial applications requiring substantial power transmission capabilities.
  • Efficient Power Transmission: The design of engineering chains ensures smooth and efficient power transmission, reducing energy losses and improving overall system performance.
  • Attachments and Accessories: Many engineering chains come with pre-installed or customizable attachments that enable them to perform specialized tasks. These attachments can include slats, buckets, rollers, and other components, enhancing their ability to carry, grip, or convey materials as needed.
  • Reliable Performance: Due to their robust design and precise engineering, these chains provide reliable and consistent performance even under challenging conditions, contributing to increased productivity and reduced downtime.
  • Wide Range of Materials: Engineering chains can be manufactured from various materials, including carbon steel, stainless steel, and plastic, allowing for compatibility with different operating environments and industries.
  • Cost-Effective Solutions: Despite their higher initial cost compared to standard roller chains, engineering chains often prove to be cost-effective in the long run due to their extended service life and reduced maintenance needs.

In summary, engineering chains offer durability, versatility, and specialized features that make them an excellent choice for industrial applications where reliable and efficient power transmission is essential. Their ability to handle heavy loads, varied environments, and specific tasks sets them apart as a valuable component in numerous industrial processes.

China Standard 09063-A42 (A) Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains  China Standard 09063-A42 (A) Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains
editor by CX 2023-08-21

China Hot selling 09060-K2 Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains

Product Description

Product Description

KASIN intermediate carrier chains operate in the most corrosive conditions brought about by continous operation in raw sugar juice.As a  consquence chains employ corrosion resistant materials . The swivel attachments allows for self allignment of the strands during operation compensating for anymismatch.

Related Products 

   

About Us

Kasin group was established in 1989, and its first product is casting carrier trolley for power & free conveyor system. In 1995, CZPT purchased HangZhou Guoping Forging Factory (LYGP), a marketer of forging bolts & nuts to power & free line market in china. With this acquisition, CZPT positioned itself as 1 of major parts suppliers of monorail and power & free conveyor system in china.

In 2

Material: Alloy
Structure: Roller Chain
Surface Treatment: Polishing
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Link Plate Height: 50.80mm
Pin Length: 98.00mm
Samples:
US$ 100/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

engineering chain

How do engineering chains handle misalignment between sprockets?

Engineering chains are designed to handle some degree of misalignment between sprockets. Misalignment can occur due to various factors such as improper installation, wear and elongation of the chain, or inaccuracies in the machinery. While some misalignment is inevitable in many industrial applications, excessive misalignment should be avoided to ensure optimal chain performance and longevity.

Here’s how engineering chains handle misalignment:

  1. Flexible Construction: Engineering chains are constructed with flexible components such as pins, rollers, and bushings. This design allows the chain to adapt to minor misalignments without putting excessive stress on the chain or sprockets.
  2. Articulating Joints: The articulating joints in the chain allow it to articulate smoothly around the sprockets, accommodating minor misalignment during the rotation. This helps reduce wear on the chain and sprockets.
  3. Tolerance for Misalignment: Manufacturers provide specifications for the allowable misalignment between sprockets. Engineering chains are designed to handle a certain level of misalignment within these tolerances without significantly affecting their performance.
  4. Proper Installation: Correct installation of the engineering chain is crucial to minimizing misalignment issues. Ensuring proper tension, alignment, and center-to-center distance between sprockets can help reduce misalignment and prolong chain life.
  5. Regular Maintenance: Regular maintenance, including chain inspection and lubrication, can help identify and address misalignment issues early on. Promptly correcting misalignment can prevent further damage and ensure efficient chain operation.
  6. Alignment Devices: In some cases, alignment devices or tools may be used during installation to ensure accurate alignment between the sprockets. These devices can help improve chain performance and reduce wear caused by misalignment.

It is essential to follow the manufacturer’s guidelines for chain installation, maintenance, and alignment to optimize the performance and service life of engineering chains. Addressing misalignment issues promptly and keeping the chain in proper working condition will contribute to the overall reliability and efficiency of the machinery or equipment in which the chain is used.

engineering chain

Can engineering chains be used in low-temperature or cryogenic environments?

Yes, engineering chains can be used in low-temperature or cryogenic environments with appropriate material selection and lubrication. When operating in extremely cold conditions, standard chain materials may become brittle and prone to failure. However, by using special materials and lubricants designed for low temperatures, engineering chains can maintain their performance and reliability.

In cryogenic applications, such as in the aerospace, medical, or scientific industries, where temperatures can reach extremely low levels (typically below -150°C or -238°F), standard steel chains may not be suitable. In such cases, engineers often opt for materials like stainless steel, nickel-plated steel, or other alloys that can withstand cryogenic temperatures without losing their mechanical properties.

Lubrication is another critical consideration in low-temperature environments. Conventional lubricants may freeze or become less effective at extremely cold temperatures, leading to increased friction and wear. Therefore, special lubricants that remain fluid at low temperatures, such as synthetic oils or greases designed for cryogenic use, should be applied to ensure smooth chain operation and reduce wear.

In summary, engineering chains can be used in low-temperature or cryogenic environments, provided that the appropriate materials and lubricants are chosen for the specific application. By selecting the right chain and ensuring proper lubrication, the performance and service life of the engineering chain can be maintained even in extreme cold conditions.

engineering chain

What are the advantages of using an engineering chain in industrial applications?

Engineering chains offer several advantages that make them highly suitable for a wide range of industrial applications:

  • Robust and Durable: Engineering chains are built to withstand heavy loads, harsh environmental conditions, and abrasive materials commonly found in industrial settings. Their robust construction ensures long-lasting performance and reduces the frequency of replacements, contributing to cost-effectiveness.
  • Versatility: With various types and configurations available, engineering chains are highly versatile. They can be adapted to a wide array of applications, such as material handling, conveyor systems, bucket elevators, and more. Different attachments and accessories further enhance their adaptability for specific tasks.
  • Specialized Variants: The market offers a diverse selection of engineering chains with specialty variants designed for specific industries. Whether it’s mining, agriculture, automotive, or food processing, there is likely an engineering chain optimized for the unique demands of each application.
  • High Load Capacity: Engineering chains are capable of handling heavy loads, making them suitable for heavy machinery, lifting equipment, and other industrial applications requiring substantial power transmission capabilities.
  • Efficient Power Transmission: The design of engineering chains ensures smooth and efficient power transmission, reducing energy losses and improving overall system performance.
  • Attachments and Accessories: Many engineering chains come with pre-installed or customizable attachments that enable them to perform specialized tasks. These attachments can include slats, buckets, rollers, and other components, enhancing their ability to carry, grip, or convey materials as needed.
  • Reliable Performance: Due to their robust design and precise engineering, these chains provide reliable and consistent performance even under challenging conditions, contributing to increased productivity and reduced downtime.
  • Wide Range of Materials: Engineering chains can be manufactured from various materials, including carbon steel, stainless steel, and plastic, allowing for compatibility with different operating environments and industries.
  • Cost-Effective Solutions: Despite their higher initial cost compared to standard roller chains, engineering chains often prove to be cost-effective in the long run due to their extended service life and reduced maintenance needs.

In summary, engineering chains offer durability, versatility, and specialized features that make them an excellent choice for industrial applications where reliable and efficient power transmission is essential. Their ability to handle heavy loads, varied environments, and specific tasks sets them apart as a valuable component in numerous industrial processes.

China Hot selling 09060-K2 Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains  China Hot selling 09060-K2 Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains
editor by CX 2023-08-16

China manufacturer 09060-K2 Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains

Product Description

Product Description

KASIN intermediate carrier chains operate in the most corrosive conditions brought about by continous operation in raw sugar juice.As a  consquence chains employ corrosion resistant materials . The swivel attachments allows for self allignment of the strands during operation compensating for anymismatch.

Related Products 

   

About Us

Kasin group was established in 1989, and its first product is casting carrier trolley for power & free conveyor system. In 1995, CZPT purchased HangZhou Guoping Forging Factory (LYGP), a marketer of forging bolts & nuts to power & free line market in china. With this acquisition, CZPT positioned itself as 1 of major parts suppliers of monorail and power & free conveyor system in china.

In 2

Material: Alloy
Structure: Roller Chain
Surface Treatment: Polishing
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Link Plate Height: 50.80mm
Pin Length: 98.00mm
Samples:
US$ 100/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

engineering chain

Can engineering chains be used in agricultural machinery and equipment?

Yes, engineering chains are commonly used in various agricultural machinery and equipment applications. Their robust design and ability to handle heavy loads make them well-suited for the demanding and often harsh conditions in the agricultural industry. Here are some examples of how engineering chains are used in agriculture:

  • Combine Harvesters: Engineering chains are utilized in combine harvesters to drive components like the cutter head, reel, and auger. These chains are essential for efficient harvesting and grain collection.
  • Tractors: In tractors, engineering chains are employed in power take-off (PTO) systems to transfer power from the engine to different agricultural implements, such as plows, mowers, and tillers.
  • Balers: Engineering chains are used in balers to compress and bind crops into bales, facilitating easy storage and transport.
  • Seeders and Planters: These machines use engineering chains to distribute seeds or plants evenly in the field, ensuring proper crop spacing and optimal growth.
  • Grain Handling Equipment: Engineering chains are integral in grain handling equipment, including bucket elevators, grain conveyors, and grain elevators, facilitating the efficient movement and storage of harvested crops.

The agricultural environment can be challenging, with factors such as dust, debris, and varying weather conditions. Engineering chains used in agricultural machinery are often designed with additional protection against contaminants and corrosion to ensure reliable performance over extended periods.

When selecting engineering chains for agricultural applications, it’s essential to consider factors like load capacity, environmental conditions, maintenance requirements, and the specific needs of each machine. Regular inspection and proper lubrication are crucial to maintain the chains’ performance and extend their service life in agricultural machinery.

engineering chain

How do engineering chains handle angular misalignment between sprockets?

Engineering chains are designed to handle a certain degree of angular misalignment between sprockets. Angular misalignment occurs when the rotational axes of the driving and driven sprockets are not perfectly parallel, leading to an angle between them. While it is essential to minimize misalignment to prevent excessive wear and premature failure, some level of misalignment tolerance is built into engineering chains to accommodate real-world installation variations.

When angular misalignment exists, the chain’s side plates and rollers are designed to articulate and adjust to the varying angles between the sprockets. This flexibility allows the chain to smoothly engage and disengage from the sprocket teeth without binding or jamming. However, it’s important to note that excessive misalignment can still cause accelerated wear, noise, and reduced efficiency in the chain drive system.

To ensure optimal performance and longevity, it is recommended to keep angular misalignment within the manufacturer’s specified limits. These limits can vary depending on the chain size, type, and application. When installing an engineering chain, it’s crucial to align the sprockets as accurately as possible and use alignment tools if necessary.

In applications where angular misalignment is unavoidable, special chain types or accessories, such as chain tensioners or idler sprockets, can be used to help compensate for the misalignment and improve overall system performance.

In summary, engineering chains are designed to handle a certain degree of angular misalignment between sprockets, but it is essential to follow the manufacturer’s guidelines and maintain proper alignment to ensure reliable and efficient operation of the chain drive system.

engineering chain

What are the advantages of using an engineering chain in industrial applications?

Engineering chains offer several advantages that make them highly suitable for a wide range of industrial applications:

  • Robust and Durable: Engineering chains are built to withstand heavy loads, harsh environmental conditions, and abrasive materials commonly found in industrial settings. Their robust construction ensures long-lasting performance and reduces the frequency of replacements, contributing to cost-effectiveness.
  • Versatility: With various types and configurations available, engineering chains are highly versatile. They can be adapted to a wide array of applications, such as material handling, conveyor systems, bucket elevators, and more. Different attachments and accessories further enhance their adaptability for specific tasks.
  • Specialized Variants: The market offers a diverse selection of engineering chains with specialty variants designed for specific industries. Whether it’s mining, agriculture, automotive, or food processing, there is likely an engineering chain optimized for the unique demands of each application.
  • High Load Capacity: Engineering chains are capable of handling heavy loads, making them suitable for heavy machinery, lifting equipment, and other industrial applications requiring substantial power transmission capabilities.
  • Efficient Power Transmission: The design of engineering chains ensures smooth and efficient power transmission, reducing energy losses and improving overall system performance.
  • Attachments and Accessories: Many engineering chains come with pre-installed or customizable attachments that enable them to perform specialized tasks. These attachments can include slats, buckets, rollers, and other components, enhancing their ability to carry, grip, or convey materials as needed.
  • Reliable Performance: Due to their robust design and precise engineering, these chains provide reliable and consistent performance even under challenging conditions, contributing to increased productivity and reduced downtime.
  • Wide Range of Materials: Engineering chains can be manufactured from various materials, including carbon steel, stainless steel, and plastic, allowing for compatibility with different operating environments and industries.
  • Cost-Effective Solutions: Despite their higher initial cost compared to standard roller chains, engineering chains often prove to be cost-effective in the long run due to their extended service life and reduced maintenance needs.

In summary, engineering chains offer durability, versatility, and specialized features that make them an excellent choice for industrial applications where reliable and efficient power transmission is essential. Their ability to handle heavy loads, varied environments, and specific tasks sets them apart as a valuable component in numerous industrial processes.

China manufacturer 09060-K2 Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains  China manufacturer 09060-K2 Steel Engineering Class Conveyor Chain for Sugar Mill Roller Chain for Sugar Industry Chains
editor by CX 2023-08-15

China wholesaler Industrial Engineering Forged Drive Mill Transmission Paper Processing Industry Conveyor Chain for Paper Roll

Product Description

Road Build Maintain Construction Paver Machinery Chains for Circuit Breaker Bulldozer

 

 

Conveyor Chain for Paper Roll

This series of conveyor chain is frequently utilized in papermaking industry for paper roll conveying applications.

Its top plates are welded CZPT the chain. In order to ensure welding quality and a flat surface created by the top plates, we adopt multi-station automatic welding machine to perform synchronous welding to multiple welding spots. Thus, the deformation caused by regional welding is minimized. Meanwhile, the top plates are cold drawn so that smooth finish and surface evenness are guaranteed.

Our paper roll conveyor chain comes with extended service life due to the following designs. Firstly, it is designed with additional SF1 shaft sleeves between the pin and the bushing. Secondly, at the both ends of pins, there are specialized bearings with arc shaped outer ring.

Item Name Standard transmission Roller Chains Model Series A, Series B
Row Simplex/Duplex/Triplex Application Machinery Parts
Surface Treatment Self-color/sand-blasted/shot-peening Certification ISO, ANSI, DIN, BS
Packing Packaged in boxes and wooden cases, or packaged in reels and then on pallets. Port Any sea port or airport in China

Related products

 

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Stainless steel
Surface Treatment: Oil Blooming
Feature: Oil Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

engineering chain

What are the noise and vibration characteristics of engineering chains?

Engineering chains, like other types of roller chains, can produce noise and vibrations during their operation. The noise and vibration characteristics of engineering chains depend on several factors:

  • Lubrication: Proper lubrication of the chain can help reduce friction between the chain’s components, leading to smoother operation and lower noise levels.
  • Chain Condition: A well-maintained chain with proper tension and minimal wear is likely to produce less noise and vibration compared to a worn or damaged chain.
  • Alignment: Proper alignment of the sprockets and the chain is essential to minimize lateral forces, which can contribute to increased noise and vibration.
  • Load and Speed: Heavier loads and higher speeds can increase the dynamic forces within the chain, leading to more pronounced noise and vibration.
  • Environmental Factors: External factors, such as temperature, humidity, and contaminants, can influence the chain’s noise and vibration characteristics.

Chain noise and vibration can be managed through various measures:

  • Chain Design: Some chains are designed with noise reduction features, such as special profile plates or noise-dampening materials.
  • Lubrication: Using high-quality and appropriate lubricants can help reduce friction and noise.
  • Tensioning: Properly tensioned chains experience less vibration and are less likely to produce noise.
  • Maintenance: Regular inspection and maintenance can identify and address any issues that may contribute to increased noise and vibration.
  • Isolation: In some applications, adding vibration isolators or dampeners can help reduce the transmission of noise and vibrations to surrounding structures.

It’s important to consider the specific requirements of the application and consult with chain manufacturers or experts to select the most suitable engineering chain and implement noise and vibration mitigation strategies when necessary.

engineering chain

Can engineering chains be used in food processing or packaging industries?

Yes, engineering chains can be used in food processing and packaging industries under certain conditions. However, several considerations must be taken into account to ensure the safe and hygienic use of engineering chains in such applications.

Key factors to consider when using engineering chains in the food industry include:

  • Food-Grade Materials: Engineering chains intended for use in food processing and packaging must be made from food-grade materials that meet industry standards for cleanliness and hygiene. Stainless steel chains are commonly used in these applications due to their corrosion resistance and ease of cleaning.
  • Design and Construction: The chain design should minimize crevices, pockets, or areas that can trap food particles or contaminants. Smooth surfaces and sealed joints are preferred to facilitate thorough cleaning and prevent bacterial growth.
  • Temperature and Chemical Resistance: Engineering chains should be capable of withstanding the temperature ranges and cleaning agents used in food processing facilities without compromising their performance or integrity.
  • Lubrication: If lubrication is required, food-grade lubricants must be used to avoid contamination of the food products or packaging materials.
  • Cleanability: The chain and its components should be easily accessible for cleaning and sanitation procedures. Quick disassembly and reassembly can also be beneficial for efficient cleaning processes.
  • Regulatory Compliance: Compliance with food safety and sanitation regulations is of utmost importance. Engineering chains used in the food industry should meet industry standards and regulations to ensure product safety.

It’s crucial for food processing and packaging companies to work closely with chain suppliers who understand the specific requirements of the industry and offer chains designed and manufactured to meet these standards. Regular maintenance and inspections are essential to detect any signs of wear, damage, or contamination that could compromise the chain’s suitability for food-related applications.

By adhering to these guidelines and best practices, engineering chains can safely and effectively be used in food processing and packaging industries, contributing to the efficient and reliable operation of conveyor systems and other equipment in these critical sectors.

engineering chain

What are the different types of engineering chains available in the market?

Engineering chains come in various types, each designed to meet specific industrial needs and operating conditions. Here are some of the common types of engineering chains available in the market:

  • Roller Chains: Roller chains are the most common type of engineering chain and consist of cylindrical rollers that engage with the sprocket teeth for smooth power transmission. They are widely used in industries like manufacturing, agriculture, and automotive.
  • Drag Chains: Drag chains, also known as conveyor chains or slat chains, have flat, interlocking plates connected together. They are used in conveyor systems for material handling applications, especially in heavy-duty and abrasive environments.
  • Hollow Pin Chains: Hollow pin chains feature hollow pins that allow for the insertion of cross rods or attachments, making them versatile for handling irregularly shaped loads or for use as a conveyor in specific industries.
  • Double Pitch Chains: Double pitch chains have larger pitch distances between the links, resulting in lighter weight and lower cost. They are commonly used in low-speed and light-load applications.
  • Leaf Chains: Leaf chains, also known as forklift chains, are used in lifting applications, such as forklift trucks and other material handling equipment.
  • Side Bow Chains: Side bow chains have links with a curved or bent shape, allowing them to flex and bend laterally, making them suitable for curved or circular conveyor applications.
  • Apron Chains: Apron chains are used in apron conveyors, typically found in the mining and cement industries, for transporting heavy and abrasive materials.
  • Specialty Chains: There are various specialty chains available for specific industries and applications, such as escalator chains, agricultural chains, bottle conveyor chains, and more.

Each type of engineering chain has its own unique design and features to cater to specific requirements. The choice of chain type depends on factors like load capacity, speed, environmental conditions, and the application’s needs. It’s essential to select the appropriate chain type and ensure proper maintenance to achieve optimal performance and longevity in industrial operations.

China wholesaler Industrial Engineering Forged Drive Mill Transmission Paper Processing Industry Conveyor Chain for Paper Roll  China wholesaler Industrial Engineering Forged Drive Mill Transmission Paper Processing Industry Conveyor Chain for Paper Roll
editor by CX 2023-08-03

China Standard Drop Forged Scraper Conveyor Chain for Chain Conveyor System attachment roller chain

Product Description

Scraper conveyor chain

P152F51/45/45A/45C/47/45D/45E/45F, P2000F29/29A, P101.6F20, RO6205MF3, MR56, MR80, MR224, MR315, FVR40/63/90/112

Forged chain , trolleys,carriers used on overhead conveyor production line.

Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.
Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.

The products can be combined to find the best possible solution for even the most demanding applications. Special solutions can also be developed for customers’ individual requirements.

Drop Forged Rivetless Chain, Drop Forged Chains, drop forged link,forged scraper chains.
1.Scraper chains P142,P142V,P142H,P200,P102,P250,P260
2.Detachable chain 51,52,55,57,62,74,78
3.Relevant overhead trolley&carriages&spare parts
4.as per your drawings or samples

Drop forged detachable chains X348,X458,X678,X698,F100,F160,P80,P100,P200
CatterPilar Chains for X348,X458,X678,X698
 

Usage: Conveyor System
Type: Conveyor
Surface: Self Colored, Zinc Plated,Blacken
Process: Forging
Transport Package: Plywood Case.
Specification: ISO

chain

How to choose a drive chain

The process of manufacturing a drive chain starts with bushing. Both inner and outer diameters are strictly measured to ensure tight tolerances. The roundness of the bushing is critical as irregular surfaces in the contact area can cause accelerated wear and shorten chain life. That’s why the CZPT manufacturing process is carefully designed to optimize the wear performance of the chain. There are several types of bushings including roller, forged rivetless, flat top, and timing.

roller chain

The tensile strength of a roller chain is the number of pounds it can withstand before breaking. Fatigue strength is equally important, although the two do not necessarily go hand in hand. Fatigue strength depends on several factors, including the quality of steel used in manufacturing, the quality of the pitch holes, the type of shot peening used, and the thickness and design of the link plates. Here are some things to consider when choosing a roller chain for a drive chain.
When sizing a chain, first determine how much power will be delivered. Then, determine how many teeth you need for the drive sprocket. The gear ratio is approximately 2:1. The number of sprocket teeth depends on the size of the motor. A chain with a higher tooth count requires fewer teeth than a smaller chain. The size of the drive sprocket also depends on the horsepower of the motor.
Before installing rollers or conveyor chains, make sure the drive system is properly aligned. If the drive chain is misaligned, the load on other components will be uneven. This can cause excessive wear on the sprocket or roller chain. Also, check that the sprocket is as close to the bearing as possible. Connecting links can be secured using openings or spring clips.
Different manufacturing processes can affect the performance of the roller chain. Some manufacturers have chains pre-installed at the factory to minimize initial stretch. Others build chains by preloading sprockets and ensuring consistent precision heat treatment. The final product may have greater elongation or less wear than previous products. It is best to follow the manufacturer’s recommendations to extend the life of the roller chain. If you are interested in purchasing a new drive chain, please contact a trusted supplier in your area.

Drop forged rivetless chain

Forged rivetless drive chains are ideal for applications where flexibility and strength are critical. The chain consists of forged steel components for high strength and lightweight. These chain assemblies are easy to assemble without the use of tools and are commonly used on carts, assembly lines, and drag conveyors. They are also compatible with related chain, drive, and accessory products. They have a short turning radius and therefore high flexibility and strength.
The X-348 Forged Rivetless Chain is an example of such a drive chain. This chain is perfect for automated machines that run late at night. It is available in a variety of weight limits and sizes. The chain is pre-stressed after assembly, and a two-year parts replacement warranty is standard. Its durability is also enhanced by the inclusion of push dogs that engage the front floating dogs on the leading free cart.
In addition to this type of chain, CZPT also offers a full line of Caterpillar Drive chains. They are designed to provide fatigue-free operation. The drive jaws are one-piece forged induction hardened steel compatible with forged rivetless chains. There are many special custom chains to choose from. These forged chains can be installed on Caterpillars as well as other types of tractors for maximum durability and efficiency.
Distributors of forged chain products offer a variety of sizes, pitches, and materials for material handling and conveying systems. Typically, this type of chain is used in conveyor and lifting applications and ranges from 3 inches to 9 inches. Depending on size and thickness, it is ideal for a variety of industries including automotive, food, paper, and steel mills. In addition, the chain is corrosion-resistant and corrosion-free.
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flat top chain

The flat-top drive chain is used for conveying large and medium workpiece pallets. These chains are available in a variety of materials and designs, including plastic, steel, and stainless steel. The steel flat top chain provides high wear resistance and excellent noise reduction. Steel flat-top chains are suitable for applications requiring high loads and excellent workmanship. HD profiles are compatible with steel flat-top chains and are highly recommended for extreme applications.
CZPT produces two types of flat-top chains. Tabletop chains are similar to wing door hinges, while MatTop chains are assembled using full-width pins. Both types are available in standard widths of 3.25 to 12 inches and are shipped in 10-foot sections. Both types can be shaped according to the width of the chain.
Double hinge pin flat-top chains are available with a variety of hinge pins. There are TAB and standard hinge pins for different machines and drive methods. A flat-top chain with dual-hinge pins will provide higher load carrying capacity, but be aware of the hinge pin size and style required for your application. The hinge pins should be long enough to ensure a smooth and smooth delivery. Double hinge pin flat top drive chains are available in a variety of sizes and designs.
Using standardized components and modules, the flat-top chain conveyor system is highly adaptable and can be seamlessly integrated into any production process. It can also be extended to handle a wider range of containers. Using a single drive, the CZPT system can be extended to a length of 40 meters. Its versatility makes it the choice of many industries. There is also a wide variety of flat-top drive chains to choose from.

time chain

The drive chain is a critical component of any internal combustion engine. They transmit the rotation of the crankshaft to the camshaft via the timing chain. These chains have been standard in cars since the turn of the 20th century, and while toothed belts have become a more cost-effective alternative, manufacturers such as Mercedes-Benz and BMW remain loyal to traditional chain drives.
Timing chains come in many shapes and sizes, with different designs depending on the type of load they must carry. Roller chains are the most common and offer an excellent balance of strength and NVH performance. Its design is similar to a bicycle chain, and the inner link consists of two blades pressed into the holes of the sprocket. Roller chains can also pass through smaller diameter sprockets, and roller chains take up less space than chain links.
The length of the chain allows it to stretch over time. In addition, improper oil maintenance can lead to premature timing chain damage. Without an oil change, the chain is not lubricated, causing the rollers and links to rub against each other. This can cause excessive chain wear and eventually chain breakage. To avoid premature timing chain failure, it is advisable to have your vehicle inspected by a mechanic.
For automotive timing chains, the CZPT website offers the best prices for the timing chain you need. You can find the right timing chain for your car by registering on this website. You can also contact a mechanic to get the parts you need. If you don’t know how to diagnose your timing mechanism, you can always check the owner’s manual or the manufacturer’s website. It is critical to follow the manufacturer’s recommendations to avoid catastrophic failure.
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Oil-impregnated bushing

Oil-impregnated bushings for drive chains are an excellent solution to drive chain lubrication problems. Usually, drive chains require additional lubrication, but by adding special oil-impregnated bushings, the chain can run without lubrication. Oil-immersed bushings, such as those of the CZPT brand for CZPT, are specially manufactured for this purpose. They capture oil during operation and release it onto the bearing surfaces, returning it to the bushing by capillary action.
Since their introduction to the automotive industry, engineered composite plastic bushings have been shown to provide longer service life and save up to 40% in maintenance costs. They have replaced bronze in thousands of applications, including pumps, medical equipment, and food processing machinery. Because oil-impregnated bronze bearings rely on capillary action, they must rotate to maintain a complete lubricating film. However, several factors prevent this film from fully forming, including low speeds and intermittent use.
During the manufacturing process, oil-impregnated bushings are manufactured to meet the wear resistance requirements of the drive chain. The sintered density of the oil-impregnated sintered bushing determines its mechanical strength. The larger sintered density increases the wear resistance of the oil-impregnated bushing but reduces the mechanical strength.
Whether or not a drive chain is lubricated will determine its overall life. Proper lubrication can extend chain life by 100% compared to a chain without proper lubrication. Proper lubrication means using high-quality oils without additives and oils that flow freely at prevailing temperatures. Indirect heating is required by immersing the drive chain in the molten pool as certain additives prevent oil from entering the chain joint.

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editor by CX 2023-06-08