Tag Archives: heavy conveyor chain

China manufacturer V Style Industral Heavy Duty Transmission Stainless Steel Conveyor Roller Engineering Chain for Paper Roll Mill Transmission

Product Description

V Style Industral Heavy Duty Transmission Stainless Steel Conveyor Roller Engineering Chain for Paper Roll Mill Transmission

This series of conveyor chain is frequently utilized in papermaking industry for paper roll conveying applications.
Its top plates are welded CHINAMFG the chain. In order to ensure welding quality and a flat surface created by the top plates, we adopt multi-station automatic welding machine to perform synchronous welding to multiple welding spots. Thus, the deformation caused by regional welding is minimized. Meanwhile, the top plates are cold drawn so that smooth finish and surface evenness are guaranteed.
—Our paper roll conveyor chain comes with extended service life due to the following designs. Firstly, it is designed with additional SF1 shaft sleeves between the pin and the bushing. Secondly, at the both ends of pins, there are specialized bearings with arc shaped outer ring.

 

Item Name Standard transmission Roller Chains Model Series A, Series B
Row Simplex/Duplex/Triplex Application Machinery Parts
Surface Treatment Self-color/sand-blasted/shot-peening Certification ISO, ANSI, DIN, BS
Packing Packaged in boxes and wooden cases, or packaged in reels and then on pallets. Port Any sea port or airport in China

Related products

 

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Stainless steel
Surface Treatment: Oil Blooming
Feature: Oil Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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engineering chain

What are the limitations of using engineering chains in certain applications?

While engineering chains are versatile and widely used in various industries, they do have some limitations that should be considered when selecting them for specific applications:

  • Speed Limitations: Engineering chains have a maximum recommended speed limit. High-speed applications may require specialized high-speed chains that are designed to reduce vibration and noise and maintain reliable performance at elevated speeds.
  • Temperature Sensitivity: Extreme temperatures can affect the performance of engineering chains. In high-temperature environments, chains may experience accelerated wear and reduced strength. Similarly, in cryogenic conditions, the chain’s materials may become brittle and prone to breakage.
  • Chemical Exposure: Exposure to corrosive chemicals or harsh environments can lead to chain degradation. Engineering chains used in such conditions should be made from materials that offer corrosion resistance or be appropriately coated to withstand chemical exposure.
  • Shock Loads: While engineering chains can handle moderate shock loads and impact forces, excessive or sudden shock loads can cause chain failure. In applications with significant shock loads, additional measures such as shock-absorbing devices may be required.
  • Maintenance Requirements: Engineering chains require regular maintenance, including proper lubrication and periodic inspection for wear and damage. Failure to maintain the chains can result in premature wear and unexpected failures.
  • Alignment: Engineering chains may not perform optimally in applications with misaligned sprockets. Proper alignment is essential to ensure smooth operation and prevent excessive wear.
  • Environmental Contaminants: Dust, dirt, and debris in certain environments, such as construction sites or agricultural fields, can accumulate on the chain and sprockets, leading to accelerated wear and reduced chain life.
  • Load Capacity: While engineering chains have excellent load-carrying capabilities, applications with extremely high loads may require customized or heavy-duty chains to meet the specific requirements.

Understanding the limitations of engineering chains allows engineers and designers to make informed decisions when selecting the most suitable chain type for their applications. By considering factors like speed, temperature, chemical exposure, shock loads, and maintenance requirements, one can ensure the reliable and efficient performance of engineering chains in various industrial settings.

engineering chain

How do engineering chains handle side loads and lateral forces?

Engineering chains are designed to handle side loads and lateral forces effectively, making them suitable for applications where such forces may be present. The ability of engineering chains to handle side loads and lateral forces is primarily influenced by their construction and material properties.

Key factors contributing to the handling of side loads and lateral forces by engineering chains include:

  • Chain Design: Engineering chains are often constructed with solid bushings and rollers that provide smooth articulation between the chain links. This design minimizes friction and wear, allowing the chain to better accommodate lateral movements.
  • Material Selection: High-quality engineering chains are typically made from durable materials, such as alloy steel, that offer excellent tensile strength and resistance to fatigue. These material properties enable the chain to withstand lateral forces without deformation or failure.
  • Clearances: The clearances between the chain components and the sprocket teeth are carefully engineered to ensure that the chain can flex and adjust to lateral forces without jamming or binding. Proper clearances also help reduce wear and noise during operation.
  • Guidance Systems: In certain applications, additional guidance systems may be used to support the chain and maintain its alignment, especially when dealing with significant side loads. These guidance systems can include wear strips, guide rails, or other forms of lateral support.

It’s important to note that while engineering chains can handle some degree of side loads and lateral forces, excessive or prolonged lateral forces can lead to premature wear and reduced chain life. Therefore, it is crucial to select the appropriate chain size and design for the specific application and operating conditions to ensure optimal performance and longevity.

Regular maintenance, including proper lubrication and periodic inspection, is also essential to monitor chain wear and detect any signs of damage that may result from side loads or other external forces. By following proper maintenance practices, the engineering chain’s ability to handle side loads and lateral forces can be maximized, ensuring reliable and efficient power transmission in various industrial applications.

engineering chain

What are the advantages of using an engineering chain in industrial applications?

Engineering chains offer several advantages that make them highly suitable for a wide range of industrial applications:

  • Robust and Durable: Engineering chains are built to withstand heavy loads, harsh environmental conditions, and abrasive materials commonly found in industrial settings. Their robust construction ensures long-lasting performance and reduces the frequency of replacements, contributing to cost-effectiveness.
  • Versatility: With various types and configurations available, engineering chains are highly versatile. They can be adapted to a wide array of applications, such as material handling, conveyor systems, bucket elevators, and more. Different attachments and accessories further enhance their adaptability for specific tasks.
  • Specialized Variants: The market offers a diverse selection of engineering chains with specialty variants designed for specific industries. Whether it’s mining, agriculture, automotive, or food processing, there is likely an engineering chain optimized for the unique demands of each application.
  • High Load Capacity: Engineering chains are capable of handling heavy loads, making them suitable for heavy machinery, lifting equipment, and other industrial applications requiring substantial power transmission capabilities.
  • Efficient Power Transmission: The design of engineering chains ensures smooth and efficient power transmission, reducing energy losses and improving overall system performance.
  • Attachments and Accessories: Many engineering chains come with pre-installed or customizable attachments that enable them to perform specialized tasks. These attachments can include slats, buckets, rollers, and other components, enhancing their ability to carry, grip, or convey materials as needed.
  • Reliable Performance: Due to their robust design and precise engineering, these chains provide reliable and consistent performance even under challenging conditions, contributing to increased productivity and reduced downtime.
  • Wide Range of Materials: Engineering chains can be manufactured from various materials, including carbon steel, stainless steel, and plastic, allowing for compatibility with different operating environments and industries.
  • Cost-Effective Solutions: Despite their higher initial cost compared to standard roller chains, engineering chains often prove to be cost-effective in the long run due to their extended service life and reduced maintenance needs.

In summary, engineering chains offer durability, versatility, and specialized features that make them an excellent choice for industrial applications where reliable and efficient power transmission is essential. Their ability to handle heavy loads, varied environments, and specific tasks sets them apart as a valuable component in numerous industrial processes.

China manufacturer V Style Industral Heavy Duty Transmission Stainless Steel Conveyor Roller Engineering Chain for Paper Roll Mill Transmission  China manufacturer V Style Industral Heavy Duty Transmission Stainless Steel Conveyor Roller Engineering Chain for Paper Roll Mill Transmission
editor by CX 2023-12-08

China Good quality Heavy Type Double Pitch Conveyor Roller Chain Conveyor Roller Chain with Hot selling

Product Description

CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.

All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.

Pre-loaded during the manufacturing process to minimize initial elongation.

Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.

 

ISO
NO.
ANSI
NO.
PITCH  ROLLER
LINK
WIDTH
ROLLER
DIA
PIN PLATE MIN. TENSILE
STRENGTH
AVG. TENSILE
STRENGTH
MAX. ALLOWABLE
LOAD
P W D d L Lc H T
mm mm mm mm mm mm mm mm kgf kgf kgf
C212AH C2060H 38.10 12.58 11.91 5.96 30.20 34.80 18.00 3.20 3,830 4,400 640
C212AHL C2062H 38.10 12.58 22.23 5.96 30.20 34.80 18.00 3.20 3,830 4,400 640
C216AH C2080H 50.80 15.75 15.88 7.94 37.40 42.80 24.10 4.00 6,820 8,000 1,100
C216AHL C2082H 50.80 15.75 28.58 7.94 37.40 42.80 24.10 4.00 6,820 8,000 1,100
C220H C2100H 63.50 18.90 19.05 9.54 44.50 50.60 30.10 4.80 10,650 12,500 1,900
C220AHL C2102H 63.50 18.90 39.67 9.54 44.50 50.60 30.10 4.80 10,650 12,500 1,900
C224AH C2120H 76.20 25.23 22.23 11.11 55.00 61.60 36.20 5.60 15,320 17,500 2,550
C224AHL C2122H 76.20 25.23 44.45 11.11 55.00 61.60 36.20 5.60 15,320 17,500 2,550
C232AH C2160H 101.60 31.55 28.58 14.29 69.40 77.30 48.20 7.10 27,240 29,500 4,300
C232AHL C2162H 101.60 31.55 57.15 14.29 69.40 77.30 48.20 7.10 27,240 29,500 4,300

Usage: Transmission Chain, Conveyor Chain, Double Pitch Roller Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1 1/2"*4"
Structure: Roller Chain
Samples:
US$ 10/Meter
1 Meter(Min.Order)

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Customization:
Available

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Customized Request

chain

buy drive chain

Buying a drive chain requires a certain understading of its characteristics. This article discusses the different types of chains available, including Silent, Flat-top, and Duplex. By the end of this article, you should have a basic understanding of what each type of chain is for. First, here are some basic rules to keep in mind when shopping for a chain. To find the drive chain that best suits your needs, read on.

roller chain

Choosing the right roller chain for your drive chain depends on several factors. First, you have to determine the motor horsepower and rpm for the small drive sprocket. These values ​​determine the size of the chain and the number of teeth on the drive sprocket. Next, you need to determine the size of the conveyor chain, it can be the horizontal, vertical, or curved radius. Depending on your specific needs, you can also choose between two-strand or three-strand chains.
The roller chain of the drive chain must be properly tensioned. It should also have a proper lubrication system. Chain sag should not exceed two to four percent of the center distance (the distance between the two axles). Also, it shouldn’t make any unusual noises or obvious problems. One of the main reasons for excessive wear is the size of the load. Each chain has a specified maximum working load.
The maximum roller chain load must be less than 1/9 or 6 times the tensile strength of the drive chain. This amount should not exceed this threshold, as exceeding this level will result in chain plate fatigue. To avoid this, you should use a roller chain with a higher number of strands. Also, for high power requirements, a roller chain with a higher number of strands is recommended. One final tip for choosing a drive chain: it should not be used when there is a high risk of corrosion or rusting.
The materials used to manufacture roller chains vary according to the specific application. Common materials include steel and stainless steel. However, stainless steel is used in food processing machinery and other environments that require lubrication. Brass and nylon are also sometimes used. These factors determine the selection of suitable materials for the drive chain. If you are not sure which material to use, you can consult an industry professional. These professionals will help you choose the right chain for the job at hand.

mute chain

The design of the silent transmission chain is as follows: the large chain plates 2 are stacked one on top of the other in the direction of the chain length. The connecting rods are connected by connecting pins 3. The outermost and central guide plates 4 are fastened to the connecting pins 3 by means of rivets. This construction helps minimize friction on the sliding surfaces of the chain. Chainplate 2 of the silent transmission chain is usually made of stainless steel.
The link plates are made of steel and have a rectangular shape with pinholes 41. These guide plates have no teeth but have curved surfaces that guide the silent drive chain on the sprockets. In addition, the rear portion of the guide plate is higher than the portion of the chainplate. This feature improves pitch balance. The present invention is also applicable to silent transmission chains using rockers.
When it comes to chain design, it’s important to remember that silent drive chains are often used in automotive engines, especially timing and cam drives. This type of drive reduces noise and vibration due to its low engagement angle and links engagement with the sprocket. However, these applications are not limited to timing and cam drives; they can also be used for front-wheel power transmission. For example, silent drive chains are designed to resemble those used in NASCAR racing engines.
The design of the silent drive chain is based on the structure of the roller chain. Its components are standardized and manufactured according to pitch. There are single-row and multi-row versions. Quiet chains, also known as inverted tooth chains, are shaped to reduce noise from stretching. It’s also designed to minimize the amount of friction caused by small changes in pitch. Its teeth don’t slide against each other, so the chain is smoother and more durable.

flat top chain

One of the important parts of the flat top chainplate system is the hinge pin, which is used to fix the chainplate and is responsible for the smooth and efficient conveying of the chainplate. There are several types of hinge pins, including single hinge pins and double hinge pins. The single hinge pin is suitable for the chainplate with a small span and small bearing capacity, and the double hinge pin is suitable for the chainplate with a large span and high bearing capacity.
The side bending flat top chain is suitable for conveying large and medium workpiece pallets. They can be made of steel or plastic, each with its own advantages. Both chainplates are designed to convey material smoothly. Side curved flat-top chains can be used on straight conveyors. They have a low coefficient of friction and can transport weights up to 1.2 kg/cm. They can also be combined with HD profiles.
Flat top drive chains are usually made of plastic material and come in two types: tabletop chains and buffer chains. They come in a variety of widths, but the most popular are standard widths, ranging from 3.25 inches to 12 inches. MatTop chains are usually shipped in 10-foot lengths. They come in different styles, but they all have the same basic specs. Tabletop chains are designed for general conveying, while pad chains are used for specific applications. Solid top chains are suitable for conveying bulk materials, while wide pad chains can handle large volumes of fluids and/or solid-solid mixtures.
These chain conveyors can be used to convey, connect or lift small items. This type of chain is especially useful in industries where the product is hot or greasy. The modular design of these chains allows them to be configured in three dimensions, making them suitable for production changes and transitions. They also help reduce slack in the chain. Flat top chains are commonly used in final assembly and mechanical or paint restoration in the automotive industry.

double chain

Besides the roller chain, another type of chain drive is the double drive chain. This type of chain consists of a series of short cylindrical rollers connected together by side links and driven by gears called sprockets. This type of chain is very reliable and only requires a tractor with a high rpm PTO. It is manufactured by CZPT and is available in many different sizes and finishes.

Self-lubricating chain

Self-lubricating drive chains are the ideal solution for applications that do not require the relubrication of conventional chains. This maintenance-free roller chain features fully heat-treated components that increase the chain’s fatigue resistance and strength. It’s sintered alloy bushings are oil-impregnated, reducing the chance of premature wear and elongation. Its self-lubricating properties enhance its durability and work well even in hard-to-reach places.
CZPT self-lubricating roller chains feature preloaded sintered steel bearing pins and oil-impregnated sintered bushings. These chains are drop-in replacements for standard roller chains and run on the same sprockets as standard chains. In addition to being maintenance-free, self-lubricating roller chains are compatible with most existing sprockets and are ideal for demanding applications.
The O-ring chain concept was used to develop self-lubricating systems. It has two or more annular grease storage chambers. A self-lubricating bushing roller chain has an oil reservoir between its pin chain and the roller chainplate. A grease seal between these two plates isolates the moving parts and keeps the joints well lubricated. O-rings are made of special nitrile rubber, whose properties vary by application.
CZPT SLR conveyor chains and CZPT SLR drive chains have rollers on sintered bushings. CZPT SLR chains and SLR conveyor chains are self-lubricating and have a higher working load than standard ANSI chains. They may not be interchangeable with other self-lubricating chains from other manufacturers. Self-lubricating drive chains are the best solution for demanding industrial applications requiring heavy-duty, reliable conveying.

China Good quality Heavy Type Double Pitch Conveyor Roller Chain Conveyor Roller Chain   with Hot sellingChina Good quality Heavy Type Double Pitch Conveyor Roller Chain Conveyor Roller Chain   with Hot selling
editor by CX 2023-04-24

China manufacturer Engineering Industrial High Speed Heavy Duty Conveyor Hoisting Roller Chain with Good quality

Product Description

Industrial Stainless Metal Conveyor Roller Chain All Kinds

As a specialist manufacturing facility of industrial chains, we are able to produce all kinds of the chain, searching ahead to your enquiry!

 

The drive chain is utilised to transmit mechanical energy when the axle length is short. These chains have successful lubrication. There are the pursuing three kinds of power transmission chains. Slider or Bushing Chain Bushing Roller Chain Silent Chain
Like all of our roller chains, our solitary-strand roller chains are heat dipped to guarantee a hundred% lubricated parts and heat dealt with to improve dress in resistance. Our very hot dip lubrication technique makes certain that every single strand roller chain operates at highest potential and dress in daily life for as prolonged as feasible. EP Chain proudly delivers extremely sturdy single chain roller chains for your comfort. Every of our solitary-strand roller chains is preloaded throughout the producing procedure, efficiently minimizing first elongation after you get your item. You will uncover our single-strand roller chains utilised in a assortment of applications, such as the foods business or conveyor belts. At EP Chain, we recognize that downtime can mean missing company and profits. Our one-strand roller chains are the missing hyperlink your organization requirements to keep devices and everyday functions running easily.

China manufacturer Engineering Industrial High Speed Heavy Duty Conveyor Hoisting Roller Chain     with Good quality