Product Description
Product description
Bridge-type engineering plastic towline has the characteristics of fast moving speed, wear resistance, high temperature
resistance, no deformation, low noise, flexible assembly and disassembly, heavy load, high speed movement, long service life,etc., and is widely used in three-dimensional warehouses, large machinery, Machine tools etc. as short-distance, synchronized movements of oil, steam, water hoses and cables.
Product picture
Basic parameters of drag chains
1.Material:reinforced nylon. It can stand with high pressure and has good tensile strength,toughness and elasticity ,wearing and falmable resisance.
2.Resistances:It is oil and acceleration is 5m/sec.(specfic speed and acceleration depends on specific).
3.Service life:Under normal conmal condition,5 million reciprocating motions can be reached(which is also related to the operating conditions.)
Technical data:
| Tensile strength | 180N/mm2 | Volume resistance | 1571-1015 |
| Impact strength | 50Kj/m2 | Water Absorption | 4% |
| Tenprature range | -40.C-130.C | Friction factor | 0.3 |
| Surface resistaned | 1571-1012 | Falme resistance | HB(UL49) |
Characteristics and Applications of Drag chains
1.The product can be used for such locations where repciprocating motions are required so that internally installed cables.oil pipes,gastubes and water tubes can be draged and protected.
2.Each joint of the chain can be opened up so as to facilitate repairs and maintenance.It can also be operated under high speed.
3.The drag chains have already extensively used in digital-controlled machine tools.electronic equipment,machinery for stone windows.moulding injectors,manipulators,lifting and transport equipment and automatic warehouses,etc.
Construction of the drag chains:
1.The appearance of the chain looks like the crawler of a tank consisting of certain number of joints ,The joints of crawler are freely turned round.
2.The same series of chain hsa same inner height and out height and same pitch but the inner herght radius R can be made per different specifications.
3.A unti chain joint is consisting of a left-right chain plate and updown cover.Each chain joint can be piened up so as to facilitate assembly and dismantal without threading.Cables,oil pipes and gaspipes can be put into the drag chain after the cover plate is opened.
4.Spacers are available for use,which are able to divide the space inside the chain into divisions according to requirements.
Installation for cable frag chains:
1.Put a screw driver vertically into the opening hole at both ends of the cover and then open the cover .Put the drag chain for cables and oip pipes according to the instructions provided .Put the cover back.Note that the fixed end and the moving end of a cable should be fixed by using a tension device
2.When used in a long sliding service,it is recommended to use a guiding grove,Please ask our technical personnel about the usage of the guiding grove.
Product application
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| Material: | Plastic |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 1/2"*3/32" |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Pitch: | 45mm-180mm |
| Customization: |
Available
| Customized Request |
|---|
How do engineering chains compare to other types of chains in terms of efficiency?
Engineering chains are known for their high efficiency in power transmission compared to some other types of chains. Their efficiency can be attributed to several factors:
- Minimal Friction: Engineering chains are designed with precision rollers and bushings, which reduces friction between the chain’s components. This results in less energy loss during power transmission.
- High-Quality Materials: These chains are typically made from high-quality materials, such as alloy steel, which ensures durability and minimal elongation under heavy loads. This material choice helps maintain efficiency over extended periods of use.
- Precise Manufacturing: Engineering chains are manufactured with tight tolerances and precise engineering, ensuring consistent performance and smooth operation. This precision minimizes energy losses due to chain misalignment or uneven loading.
- Optimized Design: The design of engineering chains takes into account the specific requirements of power transmission, making them well-suited for their intended applications. This optimized design contributes to their overall efficiency.
- Proper Lubrication: Regular and proper lubrication of engineering chains is essential to maintain their efficiency. Adequate lubrication reduces friction and wear, optimizing power transfer efficiency.
Compared to some other types of chains, such as standard roller chains, engineering chains may offer higher efficiency due to their advanced design and manufacturing processes. However, the choice of chain type depends on the specific application requirements, load conditions, operating environment, and other factors.
In certain applications, other power transmission methods like belts or gears might be preferred over chains, based on factors such as noise level, space constraints, and maintenance considerations. Each power transmission method has its advantages and limitations, and selecting the most suitable option requires careful consideration of the application’s needs.
What are the environmental considerations when using engineering chains?
When using engineering chains in various applications, there are several environmental considerations to keep in mind to ensure optimal performance, longevity, and safety. These considerations include:
1. Temperature: Extreme temperatures, whether high or low, can affect the performance and lifespan of engineering chains. Proper lubrication and material selection are essential to ensure the chain can withstand the temperature conditions in the operating environment.
2. Corrosive Environments: In corrosive environments, such as those with exposure to chemicals, saltwater, or other corrosive substances, it’s crucial to choose engineering chains made from corrosion-resistant materials, such as stainless steel or coatings that provide protection against corrosion.
3. Dust and Contaminants: Dust, dirt, and other contaminants can accumulate on the chain, leading to increased wear and reduced efficiency. Regular cleaning and proper chain guarding can help minimize the impact of these environmental factors.
4. Moisture and Water Exposure: For applications exposed to moisture or water, selecting chains with appropriate sealing or corrosion-resistant coatings is important to prevent rust and maintain performance.
5. UV Exposure: Outdoor applications exposed to direct sunlight can be subject to UV degradation. Using engineering chains with UV-resistant materials or protective coatings can help mitigate the effects of UV exposure.
6. Noise and Vibration: Certain environments may have strict noise regulations. In such cases, using chain guides, dampers, or other noise-reducing features can help lower the noise and vibration levels produced by the chain.
7. Load Variation: Environmental conditions may lead to variations in the load on the chain. Understanding and accommodating load variations is crucial for ensuring the chain’s reliability and preventing premature failure.
8. Compliance with Regulations: Some industries have specific environmental regulations that must be adhered to. It’s essential to select engineering chains that comply with these regulations to maintain a safe and environmentally friendly operation.
9. Maintenance and Lubrication: Proper and regular maintenance, including lubrication, is critical to ensure the chain’s smooth operation and extend its service life in any environment.
Considering these environmental factors will help in selecting the right engineering chain for a particular application, ensuring optimal performance, and reducing the risk of chain failure due to environmental conditions.
What materials are engineering chains typically made of?
Engineering chains are commonly made from a variety of durable and high-strength materials to ensure their performance and longevity in demanding industrial applications. The choice of material depends on factors such as the application’s requirements, environmental conditions, and the specific type of engineering chain. Some of the typical materials used for engineering chains include:
1. Carbon Steel: Carbon steel is a popular choice for engineering chains due to its excellent strength and affordability. It is suitable for many standard industrial applications where moderate strength and resistance to wear are required.
2. Alloy Steel: Alloy steel offers higher strength and better resistance to wear and fatigue compared to carbon steel. It is commonly used in heavy-duty and high-stress applications, such as mining equipment and construction machinery.
3. Stainless Steel: Stainless steel is chosen for its corrosion resistance properties, making it ideal for applications where the chain may be exposed to moisture, chemicals, or harsh environments. It is commonly used in food processing, pharmaceuticals, and outdoor applications.
4. Nickel-Plated Steel: Nickel-plated steel chains provide enhanced corrosion resistance while retaining the strength of carbon or alloy steel. They are often used in applications where both strength and corrosion resistance are important.
5. Plastic: In some cases, engineering chains may be constructed entirely from plastic or have plastic components. Plastic chains are commonly used in industries requiring low noise, lightweight, and corrosion resistance, such as the food and beverage industry and packaging applications.
6. Other Specialty Materials: Depending on the specific requirements of an application, engineering chains may also be made from other specialty materials like bronze, zinc-plated steel, or coated chains to meet particular needs.
The choice of material is crucial in determining the performance, longevity, and suitability of the engineering chain for a specific application. Manufacturers provide information on the material composition of their chains, allowing users to select the most appropriate material based on the intended use and operating conditions.
editor by CX 2024-04-13